Due to the recent development of wearable electronic textiles and smart textiles, the conductive fabrics and electrically heated garments have been extensively studied and applied in many fields. In this work an electric heating fabric was fabricated by sewing silver coated nylon yarn over the polyester fabric. In order to minimize the power consumption, instead of heating whole garment surfaces, local warming was preferred by stitching silver coated nylon yarn over polyester fabric in a specific pattern. The integration of silver coated nylon yarn and portable power supply used for warming function. The heating fabric properties such as power supply and saturation time for a particular temperature were investigated. The results showed that the increase in temperature above room temperature was 16˚C and the power requirement for 1˚C rise in temperature was 0.92 Watts.Keywords: electro textiles, heating fabric, power supply, silver coated nylon yarn,
Design of heating fabricFor development of electrically heating fabric, the silver coated nylon yarn was stitched over the polyester base fabric in parallel combination as shown in Figure 1 to provide parallel power supply. In parallel connection the resultant resistance of the design is less and it can produce maximum heating effects. In order to make connection with power supply, an additional stitch was given in serial manner.
Characterization methods
Measurement of electrical resistance of silver coated nylon yarn:Electrical resistance measurements were performed on the silver coated nylon yarn after conditioning the samples in a standard atmosphere. The resistance was measured ten times and the average value was taken. The American Association of Textile Chemists and Colourists (AATCC) test method 76-1995 was used to measure the resistance of the conductive yarn.
Measurement of heat generating property:The heat generating property of the developed fabric was investigated by monitoring the temperature of fabric surface upon applying an electrical current, where a commercial 9V battery was used as power supply. The temperature of fabric surface was measured using a thermo couple mounted on the surface of the fabric under the atmospheric condition. The experimental set up used in this study shown in the Figure 2.
Results and discussion
Thermo-electric properties of heating fabricThe electrical resistance of the silver-coated multifilament nylon yarn of 117D/17f was measured and the results are shown in Figure 3. The test was carried out between the lengths of 1cm to 10cm. The change in resistance was found to be directly proportional to the length. For studying the relation between power applied and temperature, the temperature of the developed fabric was raised above the ambient room temperature using portable power supply. This temperature rise is not the average temperature rise of the whole fabric. So in order to find the average temperature rise of fabric, it was decided to keep the heating fabric inside a cartoon box. Fifteen trials were taken, an...