A Pilot Demonstration of Flaring Gas Recovery during Shale Gas Well Completion in Sichuan, China

Abstract

Summary As one of the largest emitters in the world, the oil and gas industry needs to apply more effort to greenhouse gas (GHG) reduction. Methane, as a potent GHG, could largely determine whether natural gas could serve as a bridging energy toward a sustainable future. In the past decade, oil and gas companies in China have significantly enhanced casing gas recovery and reduced large volume flaring (>2×104 m3/d). However, the remaining low- to mid-volume flaring gas was left for further recovery. Shale gas production in China has met a surge in the number of drilling wells. Those new wells were characterized by a relatively low gas production rate (<1×106 m3/d) in comparison with shale gas wells in the US. As a result, flaring gas during well completion needs to be recycled or used to enhance the gas recovery rate. In this study, we carried out a pilot demonstration project of flaring gas recovery to reduce GHG emissions in the Weiyuan shale gas region in Sichuan Province, China. We adopted the technical route of dehydration and natural gas compression. The recycled natural gas was transformed into compressed natural gas (CNG) and transported to the nearest CNG station for further use. The inlet gas pressure was between 2.85 and 5.82 MPa, and the outlet pressure was kept stable at around 20 MPa to meet the standard of CNG. The manufactured device also showed sound flexibility with the recovery rate between 523.22 and 1224.38 m3/h, which was 28–157% of the designed capacity. The combination of the molecular sieve with high capacity, post low-pressure dehydration, and the application of hydraulic piston in the compression system have guaranteed the equipment to meet the designed performance. The equipment applied in the pilot demonstration has well matched with the local transportation, gas composition, and surface engineering of the well completion. It has the potential of popularization and application in the shale gas tight gas regions in China. Other technical routes, such as small-scale gas to chemicals or natural gas hydrate, should be considered for industrial application for gas flowing rate less than 2×104 m3/d to ensure a further drive down of methane emission along the value chain.

Pilot Demonstration of a New Tip for Effective Gas Flaring in the Permian Basin: Part 1

“…As shown in Figure 6, the analysis reveals that extreme exposure levels necessitating shielding (at 3000 Btu/h ft 2 ) are not anticipated, given that the maximum recorded heat radiation level stands at 2000 Btu/h ft 2 . For standard design conditions, requiring no shielding for up to 30 s exposure (at 2000 Btu/h ft 2 ), a radial clearance of approximately 25 ft is projected.…”

“…This is because the infrared radiation, which would otherwise escape into space, is trapped, and absorbed by the methane molecules, causing the planet to experience further warming . Oil and gas are considered one of the largest emitters in the world and more efforts are needed to offset greenhouse gas (GHG). − Due to the high population density in a certain area, it is anticipated that public disapproval of smoking flares will escalate . Therefore, there is a critical need to decrease the number of smoking flares in use or improve the burning efficiency.…”

“… 1 Oil and gas are considered one of the largest emitters in the world and more efforts are needed to offset greenhouse gas (GHG). 2 − 5 Due to the high population density in a certain area, it is anticipated that public disapproval of smoking flares will escalate. 6 Therefore, there is a critical need to decrease the number of smoking flares in use or improve the burning efficiency.…”

“…maximum heat radiation level of 1700 Btu/h ft2 . For a conservative design, permitting 2−3 min of unshielded exposure (at 1500 Btu/h ft 2 ), a minimum radial clearance of approximately 40 ft is recommended.…”