A new axisymmetric CFD model capable of describing pumping loss is proposed
for free piston Stirling engine (FPSE). Inclusion of clearance seals, bounce
space, heater, cooler and regenerator in a single model is the unique
strength of this work. For transient simulation of engine, dynamic mesh was
utilized for catering needs of moving boundaries. The model was validated
with 12.5 kW component test power converter (CTPC) and successfully
predicted indicated power, efficiency, pressure amplitude, pressure drop,
and gas temperature in expansion and compression space at different piston
amplitudes with 6% maximum deviation. The results showed that the heat
exchange at heater and cooler was minimized at each flow reversal and was
strongly influenced by oscillating gas flow rate. The results also present
optimum displacer and piston seal clearance at different charge pressure and
operating frequencies. The displacer seal clearance could be increased up to
125?m without compromising power: however, engine output was severely
affected with increasing piston seal gap.