A new strategy to prepare alumina-zirconia composite or multilayered coatings by combining cold-spray deposition and plasma electrolytic oxidation

Martin, Julien; Maizeray, A.; Tousch, C. Da Silva; Marcos, G.; Czerwiec, T.; Henrion, G.

doi:10.1016/j.mtcomm.2023.106676

Cited by 4 publications

(4 citation statements)

References 97 publications

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“…The expansion of the functionality of thermally sprayed aluminum coatings after their modification using PEO processing has already been demonstrated previously [42][43][44][45][46][47][48]. For the same purpose, plasma or cold spray deposition of aluminum coatings is also used [49,50], and aluminum, steel and titanium are used as the substrates [51][52][53][54][55][56][57][58].…”

Section: Introductionmentioning

confidence: 83%

The Tribological Properties of Plasma Electrolytic Oxidation Layers Synthesized on Arc Spray Coatings on Aluminum Alloys in Contact with Various Friction Materials

Hvozdets’kyi,

Padgurskas,

Student

et al. 2024

Coatings

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Oxide layers on the surface of the aluminum alloys D16 and AMg6 and on arc coatings sprayed with electrode wires made of the alloys D16 and AMg6 were synthesized using plasma electrolytic oxidation (PEO). The microstructure, phase composition and micro-hardness of the PEO layers were studied. In addition to the two main phases (α-Al2O3 and γ-Al2O3), a small amount of a metastable crystalized Al2.427O3.64 phase was found in their structure. A comparison was made of the wear resistance and friction coefficients of the synthesized PEO layers during friction tests in pairs with other PEO layers, a galvanic chromium coating, cast iron, steels and bronze of the BrC30 type. The results of the friction tests for the various PEO layers on aluminum alloys in tribo-contact with high-hardness elements made of hardened or chrome-plated steel justify the possibility of their use in a friction pair. We experimentally showed the influence of glycerin additive in motor oil 15W30 on the change in the friction coefficient of the PEO layers synthesized on the aluminum alloys and on the arc-sprayed coatings on their surfaces in tribocouples with hardened steel.

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Section: Introductionmentioning

confidence: 83%

The Tribological Properties of Plasma Electrolytic Oxidation Layers Synthesized on Arc Spray Coatings on Aluminum Alloys in Contact with Various Friction Materials

Hvozdets’kyi,

Padgurskas,

Student

et al. 2024

Coatings

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“…Additionally, 23 Martin et al formed an Al 2 O 3 ceramic coating on steel by using a spraying method and MAO. 24 Mahade et al investigated the wear behavior and mechanism of coatings on DOMEX steel obtained through high-speed flame spraying and supersonic flame spraying, respectively. 4 Zhang et al improved the tribological properties of MAO Ti alloys in oil lubrication by using modified graphene, resulting in a significant reduction in the coefficient of friction.…”

Section: Introductionmentioning

confidence: 99%

“…He et al formed an Al 2 O 3 ceramic coating on S355 marine steel by combining laser melting and MAO. Additionally, Martin et al formed an Al 2 O 3 ceramic coating on steel by using a spraying method and MAO . Mahade et al investigated the wear behavior and mechanism of coatings on DOMEX steel obtained through high-speed flame spraying and supersonic flame spraying, respectively .…”

Section: Introductionmentioning

confidence: 99%

Effect of Treatment with Microarc Oxidation Technology on Tribological Properties of Nonvalve Metal Low-Carbon Steel

Cheng,

Lu,

Dai

et al. 2024

Langmuir

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“…However, the primary drawbacks of aluminum and its alloy-based powder coatings, which hinders their wider application, are its low wear resistance and mechanical properties. These shortcomings are addressed through the development of composite coatings that are achieved by reinforcing aluminum powders with ceramic microparticles such as SiC [5,6], Al 2 O 3 [7], B 4 C [8][9][10], ZrO 2 [11], diamonds [12], and nanoparticles such as B 4 C [10], TiB 2 [13], and nanodiamonds [14,15].…”

Section: Introductionmentioning

confidence: 99%

Enhancing the Microhardness of Coatings Produced by Cold Gas Dynamic Spraying through Multi-Reinforcement with Aluminum Powders Containing Fullerenes and Aluminum Nitride

Aborkin,

Babin,

Belyaev

et al. 2023

JMMP

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Coatings with high hardness were successfully obtained using low-pressure cold spray (LPCS) technology from nanocrystalline powders based on the aluminum alloy AlMg6, which were multi-reinforced with 0.3 wt.% fullerenes and 10–50 wt.% AlN. The powders were synthesized through a two-stage high-energy ball milling process, resulting in a complex mechanical mixture consisting of agglomerates and micro-sized ceramic particles of AlN. The agglomerates comprise particles of the nanocomposite material AlMg6/C60 with embedded and surface-located, micro-sized ceramic particles of AlN. Scanning electron microscopy and EDS analyses demonstrated a uniform distribution of reinforcing particles throughout the coating volume. An X-ray diffraction (XRD) analysis of the coatings revealed a change in the predominant orientation of matrix alloy grains to a more chaotic state during deformation over the course of cold gas dynamic spraying. A quantitative determination of AlN content in the coating was achieved through the processing of XRD data using the reference intensity ratio (RIR) method. It was found that the proportion of transferred ceramic particles from the multi-reinforced powder to the coating did not exceed ~65%. Experimental evidence indicated that LPCS processing of mono-reinforced nanocrystalline powder composite AlMg6/C60 practically did not lead to the formation of a coating on the substrate and was limited to a monolayer with a thickness of ~10 µm. The microhardness of the monolayer coating obtained from the deposition of AlMg6/C60 powder was 181 ± 12 HV. Additionally, the introduction of 10 to 50 wt.% AlN into the powder mixture contributed to the enhancement of growth efficiency and an increase in coating microhardness by ~1.4–1.7 times. The obtained results demonstrate that the utilization of agglomerated multi-reinforced powders for cold gas dynamic spraying can be an effective strategy for producing coatings and bulk materials based on aluminum and its alloys with high microhardness.

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A new strategy to prepare alumina-zirconia composite or multilayered coatings by combining cold-spray deposition and plasma electrolytic oxidation

Cited by 4 publications

References 97 publications

The Tribological Properties of Plasma Electrolytic Oxidation Layers Synthesized on Arc Spray Coatings on Aluminum Alloys in Contact with Various Friction Materials

The Tribological Properties of Plasma Electrolytic Oxidation Layers Synthesized on Arc Spray Coatings on Aluminum Alloys in Contact with Various Friction Materials

Effect of Treatment with Microarc Oxidation Technology on Tribological Properties of Nonvalve Metal Low-Carbon Steel

Enhancing the Microhardness of Coatings Produced by Cold Gas Dynamic Spraying through Multi-Reinforcement with Aluminum Powders Containing Fullerenes and Aluminum Nitride

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