One
attractive feature of the baculovirus-insect cell system (BICS)
is the baculoviral genome has a large capacity for genetic cargo.
This enables construction of viral vectors designed to accept multigene
insertions, which has facilitated efforts to produce recombinant multisubunit
protein complexes. However, the large genetic capacity of baculovirus
vectors has not yet been exploited for multistep pathway engineering.
Therefore, we created PolyBac, which is a novel baculovirus shuttle
vector, or bacmid, that can be used for this purpose. PolyBac was
designed to accept multiple transgene insertions by three different
mechanisms at three different sites within the baculovirus genome.
After constructing and characterizing PolyBac, we used it to isolate
nine derivatives encoding various combinations of up to eight different
protein N-glycosylation pathway functions, or glycogenes.
We then used these derivatives, which were designed to progressively
extend the endogenous insect cell pathway, to assess PolyBac’s
utility for protein glycosylation pathway engineering. This assessment
was enabled by engineering each derivative to produce a recombinant
influenza hemagglutinin (rH5), which was used to probe the impact
of each glycoengineered PolyBac derivative on the endogenous insect
cell pathway. Genetic analyses of these derivatives confirmed PolyBac
can accept large DNA insertions. Biochemical analyses of the rH5 products
showed each had distinct N-glycosylation profiles.
Finally, the major N-glycan on each rH5 product was
the predicted end product of the engineered N-glycosylation
pathways encoded by each PolyBac derivative. These results generally
indicate that PolyBac has utility for multistep metabolic pathway
engineering and directly demonstrate that this new bacmid can be used
for customized protein glycosylation pathway engineering in the BICS.