In terms of impact resistance, the practical advantage of the combined use of the impure argon and etch treatments becomes evident when one realizes that by raising fiber tensile strengths to 5.5 GN/m 2 (800 ksi), the tensile work of fracture is improved to more than twice that of the as produced fiber. The fact that the CVD sheath has shown strength potential over 6.9 GN/m2 (1000 ksi) indicates the possibility for still further improvement if the formation mechanisms for the new sheath flaws could be understood and possibly avoided. Thus the objectives of this study were to 3 measure and understand the physical and mechanical effects of heat treating boron fibers in impure argon gas so that this treatment method might be optimized as a secondary processing technique for boron fiber strength improvement. Although no definite identification of the impurity gas responsible for contraction was obtained in previous work, the recent results from ti the boron fiber contraction study of Wawner, et al. (7) pointed to oxygen as the most likely impurity. For this reason the approach taken here was to broaden the impure argon studies by also measuring the effects of heat treating fibers in oxygen-argon gaseous mixtures containing much higher and better controlled oxygen contents. It will be shown that although the high oxygen approach did not achieve any additional strengthening for temperatures below 900° C, it did aid in clarifying the physical processes that occurred during treatment and by so doing also indicated possible processing conditions for further strength improvement.
EXPERIMENTAL PROCEDUREThe specimens used in this study were 203 um (8 mil) diameter fibers commercially supplied by Avco Specialty Materials Division. These fibers were produced in a single stage CVD reactor by the iiydregen reduction of boron trichloride on a 13 um (0.5 mil) diameter tungsten wire substrate.Deposition temperatures were maintained near 1300' C by do resistance heating augmented by very high frequency heating (8). During deposition the substrate became completely borided to form a 17 um diameter tungsten boride core. From previous studies (4,5) it was determined that the 203 um boron fiber produced in the above manner is excellent material for achieving strengthening by core compression because in the as-received condition the probability for observing core-initiated fracture after a slight surface etch is essentially 100 percent.
4The apparatus employed for the oxidation-contraction studies is shown schematically in Fig. 1. It is a glass column, similar to a commercial CVD reactor, in which a static fiber is resistance heated within a controlled gaseous environment. Water-cooled stainless steel caps at each end of a 2.5 cm diameter pyrex tube contained inlet and outlet gas ports and mercury seals for electrical contact to the boron sheath. Prior to insertion in the reactor, each fiber was wiped with methanol to remove any existing boron oxide layers. Within the reactor the fiber was clamped above the top end cap and subjected to ...