Outotec open cycle (OOC) is a new low-energy process linking together production of hydrogen and sulfuric acid. While sulfuric acid is the world's most widely produced chemical by mass at approximately 200 Mt/a, the OOC gives the potential for making 4 Mt/a of hydrogen gas as a by-product. H 2 SO 4 manufacture requires a source of sulfur dioxide. 30% of world production of H 2 SO 4 is from the SO 2 by-product of pyrometallurgical processing of sulfur containing concentrates of metals such as copper, nickel and zinc. SO 2 can also be made by direct combustion of sulfur. In OOC, a divided electrochemical cell is used for SO 2 -depolarized electrolysis of water. SO 2 is fed to the anolyte and converted to H 2 SO 4 , while hydrogen gas is produced at the cathode. On the industrial scale, the equipment will be in the form of a membrane electrolyzer assembly or stack. A case is described where the OOC would be connected to a pyrometallurgical plant smelting 1 Mt/a of nickel and copper concentrate, producing 1 Mt/a of H 2 SO 4 and 20 kt/a of hydrogen.