High-nickel layered oxides (LiNi1–x–y
Mn
x
Co
y
O2) are the prevailing
cathode
materials for high-energy density lithium-based batteries, but they
are plagued with deleterious surface air instabilities stemming from
residual lithium formation. These issues severely hinder mass production
as cathode calcination is limited to a flowing oxygen atmosphere,
which entails high manufacturing costs as opposed to simpler and more
economical air calcination. While higher Ni contents are known to
worsen air instabilities, the influence of Mn and Co contents in impacting
these phenomena is less elucidated. We herein present the synthesis
in ambient air and flowing oxygen atmospheres of three cathode variants
with the same Ni contents but varying Mn and Co contents: LiNi0.7Mn0.3O2, LiNi0.7Mn0.15Co0.15O2, and LiNi0.7Co0.3O2. It is found that the critical parameter influencing
the air stability of the cathodes is the average Ni oxidation state,
which is greatly dependent on the Mn and Co contents. Substitution
of Mn for Ni drives down the Ni oxidation state as Mn exists as Mn4+ and reduces surface residual lithium formation, which vastly
improves the overall air stability and therefore the synthesizability
in air but with a penalty of lowered capacity. In contrast, substitution
of Co for Ni maintains Ni3+ as Co exists as Co3+, offering increased initial capacity, but worsens the air stability
and cyclability as the driving force for residual lithium formation
and surface reactivity is increased.