Developing
high-performance carbon fiber-reinforced polymer
(CFRP)
composites that are simultaneously recyclable and flame retardant
and have the prepregs long shelf life is a significant challenge in
sustainable composites manufacturing. To address this, we synthesized
a multifunctional secondary amine curing agent, called T1PI, derived
from vanillin. T1PI was synthesized via a Schiff base reaction involving
the six-vanillin functionalized cyclophosphazene and 2-(piperazin-1-yl)
ethanamine. By utilizing T1PI to cure bisphenol A diglycidyl ether
(DGEBA), we fabricated a carbon fiber-reinforced epoxy vitrimer composite
(T1PI/DGEBA) with a tensile strength of 490 MPa and a moderate glass
transition temperature (T
g) of 139 °C,
which are beyond the composite performance requirements for a wide
range of applications such as automotive and sports goods. While the
curing process of T1PI/DGEBA starts at lower temperatures compared
to a commercial amine–epoxy resin system, its curing rate constant
at ambient temperature is 11 times lower. This slower curing rate
results in a longer shelf life for prepregs made of T1PI/DGEBA compared
to a commercial epoxy-diamine system. Uniform incorporation of dynamic
Schiff base bonds enabled the epoxy vitrimer to be both thermoformable
and chemically recyclable. The use of nondestructive techniques allowed
for the recovery of carbon fibers from the CFRP under mild chemical
conditions. The T1P/DGEBA CFRP also showed exceptional flame retardancy,
attributed to its high N/P content within the network structure. Overall,
T1PI exhibits simple production, low curing temperature, and a long
shelf life, making it a promising candidate for an efficient curing
agent for the fabrication of sustainable CFRP composites.