This paper presents performance results for the use of plasmaâetched Nafion membranes to suppress polarization losses in proton exchange membrane fuel cells (PEMFCs) configured from 0.1 mg cmâ2 conventional Pt/C dispersion and 0.02 mg cmâ2 ultraâthin sputterâdeposited Pt catalyst layers. Four MEA configurations, namely, etched membraneâconventional electrode, pristine membraneâconventional electrode, etched membraneâsputter electrode, and pristine membraneâsputter electrode cells were explored, and their respective maximum power densities were âŒ514.6, 417.9, 170.1 and 138.3 mW cmâ2. The results demonstrated that independent of MEA fabrication approach, cells with O2 plasma treated membranes had reduced ohmic resistances and delivered superior performance over their pristine counterparts, validating the utility of membrane etching for achieving improved PEMFC performance.