A comprehensive review of composite phase change material based thermal management system for lithium-ion batteries

Zhao, Yanqi; Zou, Boyang; Zhang, Tongtong; Zhu, Jianhua; Ding, Jianning; Ding, Yulong

doi:10.1016/j.rser.2022.112667

Cited by 82 publications

(17 citation statements)

References 99 publications

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Section: Battery Cooling/thermal Managementmentioning

confidence: 99%

“…[ 90 ] Due to the substantial heat generation of battery packs, thermal regulation is mundane for cooling and temperature uniformity, thereby attaining a peak battery efficiency. [ 91,92 ] Thermal management of batteries affects the capacity, cycle life, and consistency of the battery and potentially averts battery thermal runaway and a probable explosion hazard. It is widely recognized that the optimal operating temperature of lithium‐ion batteries is within 20–40 °C, and the battery module's peak temperature difference is constrained within 5 °C.…”

Section: Emerging Applicationsmentioning

confidence: 99%

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Triply Periodic Minimal Surface Structures: Design, Fabrication, 3D Printing Techniques, State‐of‐the‐Art Studies, and Prospective Thermal Applications for Efficient Energy Utilization

Gado,

Al‐Ketan,

Aziz

et al. 2024

Energy Tech

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This review highlights the latest developments of triply periodic minimal surface (TPMS) structures with the aim of the system's energy utilization. TPMS structures have gained widespread recognition due to their significant heat transfer (e.g., enhanced surface area) and diverse mechanical properties (e.g., structural stability), making them highly valuable in numerous thermal applications. A comprehensive survey of the design approaches, software tools, commercial materials, and 3D printing techniques of TPMS‐based structures is provided. Research gaps and future perspectives for the commercialization of TMPS structures are identified. Moreover, the potential applications of TPMS‐based structures for heat transfer augmentation and thermal management are discussed. TPMS‐based structures are promising topologies for heat exchangers on account of their intrinsically outstanding specific surface area. In this context, TPMS‐based structures have received considerable attention for various applications, including heat exchangers, latent heat storage, hydrogen storage, battery cooling/thermal management, and membrane distillation. Besides, distinct potential applications of TPMS‐based structures are proposed for heat transfer intensification and thermal management of photovoltaic/thermal collectors and fuel cells. Meanwhile, new proposals for using TPMS‐based structures for different sorption‐based applications, notably adsorption cooling/desalination systems, adsorption atmospheric water harvesting, thermochemical energy storage, and desiccant air conditioning, are nominated for forward‐looking perspectives.

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Section: Battery Cooling/thermal Managementmentioning

confidence: 99%

Section: Emerging Applicationsmentioning

confidence: 99%

Triply Periodic Minimal Surface Structures: Design, Fabrication, 3D Printing Techniques, State‐of‐the‐Art Studies, and Prospective Thermal Applications for Efficient Energy Utilization

Gado,

Al‐Ketan,

Aziz

et al. 2024

Energy Tech

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“…Currently, there are three mainstream BTMSs that are being widely investigated according to transferring medium, such as air cooling, − liquid cooling, − and phase change material (PCM) cooling − systems. Because air cooling and liquid cooling systems for battery modules as active cooling methods usually require a lot of auxiliary equipment and space, it is difficult to satisfy the high-integration volume requirements of electric vehicles .…”

Section: Introductionmentioning

confidence: 99%

Investigation on the Thermal Contact Resistance Mechanism of a Composite Phase Change Material for Battery Thermal Management

Deng

Liang³

et al. 2023

ACS Appl. Energy Mater.

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Composite phase change materials as passive thermal management systems have great potential application in power battery modules, but they are still limited by some drawbacks such as easy leakage, high rigidity, and low thermal conductivity. In this study, an excellent antileakage flexible composite phase change material has been prepared and utilized in the battery module. Styrene–butadiene–styrene and ethylene vinyl acetate with a synergistic effect are utilized to improve the antileakage and flexibility properties, which are beneficial to improve the thermal management effect of the battery module. Particularly, the mechanism of thermal contact resistance between the phase change material and battery module is deeply analyzed; the experimental results revealed that the maximum temperature and temperature difference can be maintained within 46.5 and 3.5 °C at 3C discharge rate, respectively. It indicates that the antileakage flexible CPCM can not only form a closer contact with the batteries but also exhibit excellent temperature controlling capacity, especially at a high discharge rate. This study can provide new insights into the decrease of the thermal contact resistance in the battery module; it will be suitable for other dynamic equipment such as energy storage power stations and firefighting power systems.

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“…Phase change materials (PCMs), substances that can store and release a large amount of heat via a phase change at a relatively constant temperature, have drawn considerable attention. PCMs have been used for heat storage in personal heat management, − energy-saving building, , solar energy storage, − infrared stealth, and electronic cooling. , PCMs should be form-stabilized or encapsulated to prevent leakage at the temperature over their melting points. Among them, encapsulation is promising, and based on their size, encapsulated PCMs can be classified into nano (below 1 μm), micro (between 1 and 1000 μm), and macro (over 1 mm) encapsulation .…”

Section: Introductionmentioning

confidence: 99%

Octadecane-Encapsulated, Polyurethane PolyHIPE Composites with Flexibility and Stretchability for Personal Heat Management

Xu,

Chen,

Wang

et al. 2023

ACS Appl. Polym. Mater.

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Emulsion-templated, phase change material-encapsulated monolithic composites are advantageous for latent heat storage, but their infrared behavior and lack of stretchability hamper many more potential applications. Here, we report the fabrication of octadecane (OD)-encapsulated monolithic composites with flexibility and stretchability and their application for personal heat management for the first time. The composites were formed from interfacial cross-linking between isocyanate and poly(vinyl alcohol), which served as a monomer and an emulsion stabilizer. The composites showed flexibility over or slightly below the ambient temperature, robust compression (without leakage and fracture at 70% compressive strain), and high stretchability with tensile strain up to 30%. The heat storage and release temperatures were similar to that of OD, close to human body temperature, and the composites exhibited quite high heat density (up to 231.6 J g–1) and high reusability (without obvious decreases in heat density after 400 heating–cooling cycles). Moreover, the composites were verified effectively to decrease mean skin temperature and mean torso temperature of the human body, demonstrating to be a good candidate for personal heat management.

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A comprehensive review of composite phase change material based thermal management system for lithium-ion batteries

Cited by 82 publications

References 99 publications

Triply Periodic Minimal Surface Structures: Design, Fabrication, 3D Printing Techniques, State‐of‐the‐Art Studies, and Prospective Thermal Applications for Efficient Energy Utilization

Triply Periodic Minimal Surface Structures: Design, Fabrication, 3D Printing Techniques, State‐of‐the‐Art Studies, and Prospective Thermal Applications for Efficient Energy Utilization

Investigation on the Thermal Contact Resistance Mechanism of a Composite Phase Change Material for Battery Thermal Management

Octadecane-Encapsulated, Polyurethane PolyHIPE Composites with Flexibility and Stretchability for Personal Heat Management

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