Control charts based on time between events (TBE) are widely used in highquality manufacturing processes where the events occur rarely. For monitoring such data, a new two-sided TBE control chart called progressive mean control chart (regarded as PM-TBE chart) is proposed in the present study. Through a simulation study and using the average run-length (ARL) measure, it is shown that the proposed chart outperforms the t r , ARL-unbiased gamma, GWMA-TBE, and DEWMA-TBE charts in detecting very small to moderate downward shifts, as well as in some cases small upward shifts. Moreover, the PM-TBE chart is very robust for moderate to large shifts when the true distribution of the TBE observations is a Weibull or a lognormal. Finally, examples are given to display the application of the proposed chart.
KEYWORDSaverage run length, Erlang distribution, progressive mean, robustness, time between events
| INTRODUCTIONControl charts based on time between events (TBE) are frequently used in high-quality processes where the rate of occurrences is low. The traditional Shewhart control charts for attributes, such as c chart, u chart, p chart, and np chart, are used to monitor the number or the proportion of nonconformities or defective products, 1 whereas TBE control charts are used to monitor the inter-arrival times between the occurrences of events, which are assumed to be exponentially distributed. 2 Many researchers have focused on the study of TBE control charts. Lucas 3 studied the cumulative sum (CUSUM) chart for exponentially distributed observations, while Vardeman and Ray 4 used integral equations to calculate the average run-length (ARL) of the exponential CUSUM chart. Gan 5 investigated the optimal design of the exponential CUSUM chart, and Gan and Choi 6 presented a program for calculating the ARL of the above control chart. Gan 2 proposed the exponentially weighted moving average (EWMA) control chart for exponential data computing its ARL using differential equations, and he found it slightly less sensitive than the exponential CUSUM chart. Chan et al 7 proposed a Shewhart-type chart, called cumulative quantity control chart (CQC chart) for monitoring exponential TBE data. Jones and Champ 8 studied the phase I of Shewhart-type TBE control charts. Xie et al 9 proposed a Shewhart-type control chart, namely, t r chart, based on the Erlang distribution, to monitor the time between r (r ≥ 1) failures. Borror et al 10 studied the robustness of the exponential CUSUM chart assuming that the TBE observations follow a Weibull or a lognormal distribution, and they showed that it is very robust for both small and large shifts of parameters. Liu et al 11 compared various one-and two-sided exponential TBE control charts. Liu et al 12,13 proposed CUSUM and EWMA schemes, respectively, for monitoring exponential data after transforming it to an approximate normal distribution using the double square root transformation. Zhang et al 14 proposed a TBE control chart based on gamma distribution using the Let Y t ∼ iid ExpðθÞ, t=1,2,… r...