A comparison of computational fluid dynamics predicted initial liquid penetration using rate of injection profiles generated using two different measurement techniques

The work presents a numerical investigation of gasoline direct injection and the resulting early development of spray plumes from an eight-hole injector (Engine Combustion Network Spray G). The objective is to evaluate the impact on the droplet size distribution (DSD) statistics from the assumed model physics, particularly for the small scales. Two modelling approaches are compared: Eulerian–Lagrangian spray atomisation with adaptive mesh refinement and a stochastic fields transported probability density function method. The two models simulate the small scales and sub-grid droplet physics with different approaches, but based on the same concept of transport of liquid surface density. Both approaches predict similar liquid distributions in the near-field comparable to experimental measurements. The spray break-up patterns are very similar and both models reproduce quasi-log-normal droplet distributions, with same overall Sauter mean diameters. The Eulerian–Lagrangian spray atomisation with probability density function approach shows different break-up behaviour between droplets originating from the dilute region and those originating from the dense core region. The transition from Eulerian to Lagrangian can be observed in the Eulerian–Lagrangian spray atomisation with adaptive mesh refinement predicted distribution with an abrupt change in the DSD. Both methods are able to produce similar DSD below filter width/grid size resolution.

Section: Resultsmentioning

confidence: 99%

An investigation on the impact of small-scale models in gasoline direct injection sprays (ECN Spray G)

Navarro‐Martinez

Tretola

Yosri

et al. 2019

“…12,13 Also the analysis of the spray formation in diesel engines is a current field of research. 14–16…”

Section: Introductionmentioning

confidence: 99%

Numerical and experimental investigation of flow phenomena in rotating step-holes for direct-spray-cooled electric motors

Beck

Schorr

Echtle

et al. 2020

Despite their high efficiency, electric motors are thermally limited in some operating points by several types of losses. Whenever temperature–critical components threaten to overheat, the performance is reduced for component protection (derating). The use of a suitable cooling concept may reduce the derating. The design of efficient cooling concepts of electric motors in traction drives with increased power densities is challenging, caused by the fact that the heat releases in the components vary considerably with the operating point. One option to reduce the temperatures is to place the heat sinks close to heat sources. Therefore, direct spray cooling with nozzles located in the rotor shaft is often used for cooling the end windings. The dielectric fluid (e.g. oil) is introduced into the mainly air-filled interior of the electric motor. In the following study, the behavior of the jet in the rotating step-holes at different volumetric flow rates is examined. To carry out the investigation, a new test rig and a novel optically accessible electric motor were designed. In this specifically designed test environment, the shape of the jets of different operating points is investigated by direct high-speed visualization. The cinematography setup is made of a four-light-emitting diode system in combination with a high-speed camera. A combined approach of experiment and simulation is used to find basic mechanisms of spray formation produced by rotating step-holes. Depending on the volumetric flow rate and the rotational speed, the direction of the oil jet gets more curved in relation to the rotating nozzle after exiting the small bore. If the deflection is large, the jet impinges on the wall of the large bore before reaching the end of the nozzle. The jet formation at the exit of the step-hole is mainly driven by the divergent forces in the liquid caused by impingement and the counteracting Coriolis force. Depending on the volumetric flow rate with constant rotational speed, different cross-sectional shapes of the jet at the exit are observed. These characteristic shapes can be grouped as a round undisturbed jet, strands with a connecting lamella and a C-shaped cross-section.

“…Further simulations showed that using ROI profile from momentum flux method provides better prediction of initial spray penetration length compared to ROI profile from long-tube method. 34 The present results serve as a quantitative validation and provide more insights into the initial transient phase of the ROI profile which is challenging to capture experimentally. This demonstrates the capability of the methodology to predict the rate of injection profile under flash boiling conditions incorporating transient needle motion.…”

Section: Resultsmentioning

confidence: 71%

Coupled in-nozzle flow and spray simulation of Engine Combustion Network Spray-G injector

Mohan

Badra

Sim

et al. 2020

A coupled Eulerian-Lagrangian approach was employed to Engine Combustion Network (ECN) Spray-G simulations. The Eulerian in-nozzle flow simulation was conducted with a small plenum attached to the nozzles, and the results were fed to the Lagrangian spray simulation. For Eulerian simulation, the homogeneous relaxation model (HRM) coupled with the volume of fluid (VOF) method was used. HRM proved to be good at predicting the phase change phenomena due to vaporization mechanisms, that is, both cavitation and flash boiling. As a one-way coupling, quantities such as rate of injection (ROI), mass injected through each hole, discharge coefficient, spray plume angle and half cone angle predicted from the Eulerian simulations were used as the initial and boundary conditions for the subsequent Lagrangian spray simulations using the blob injection model. Non-flashing (Spray-G1) and flashing (Spray-G2) spray was simulated, and the results were validated quantitatively against the published data in terms of the liquid and vapor penetration lengths, and good agreements were obtained. Furthermore, the simulation predicted the liquid and gas axial velocity and sauter mean diameter for Spray-G1 condition in agreement with the droplet size and particle image velocimetry (PIV) measurements from literature.