Purpose
The purpose of this paper is to discuss the causes for the discrepancy between the utilization of statistical process control (SPC) in services and manufacturing. Furthermore, an approach for integrating customer demands and technical aspects of a service is presented. Services are very often characterized by a large number of characteristics, with relatively few observations. This research addresses a methodology based on Z and W charts, proposing it for the control of service features. An example associated with service provision is presented to illustrate the computation of Z and W as well as its interpretation.
Design/methodology/approach
The shortcomings of traditional control charts are stated and compared with the control charts for Z and W. An example illustrates how to utilize these charts, their ability to monitor several characteristics simultaneously, along with a continuous monitoring of process capability.
Findings
The proposed approach allowed the representation of several process characteristics in the same charts, even when those characteristics are not collected with the same periodicity. The Z and W charts are dimensionless and can be applied whenever it is possible to estimate process parameters, being an interesting approach to be utilized in Phase 2 of SPC. The difficulty for identifying the existence of non-random patterns emerges as the major shortcoming for these charts.
Research limitations/implications
The proposed approach is a contribute to overcoming the discrepancy that persists between the utilization of SPC in services and manufacturing. Nevertheless, service production and consumption are frequently simultaneous, which constitutes an issue hard to deal with that is not fully addressed in this piece of research. Furthermore, the Z charts also present some disadvantages, notably an increased difficulty for analyzing the existence of non-random patterns, which worsens as increases the number of products/quality characteristics to be checked.
Practical implications
The proposed charts are very flexible and provide a rational utilization of resources. In fact, the representation of several processes is possible, along with the traditional analysis of patterns, thus providing an effective approach for controlling services processes.
Social implications
Several quantitative approaches that have been utilized in manufacturing for a long time are still scarce in services. However, services play a major role in modern economies, being clear that improvements in service provision might have a direct impact on society.
Originality/value
The approach was based on the utilization of Z/W with samples, but it can be extended to individual observations or even to the control of discrete variables. Additionally, a methodology for process capability analysis in real-time is also proposed.