3D electromagnetic assessment of bended CORC® cables

Abstract

Conductor on round core (CORC®) cables have emerged as a leading contender in high-temperature superconducting (HTS) cable designs, offering exceptional performance with current densities surpassing 300 A/mm2 and the ability to withstand high axial tensile and compressive strain. Despite their remarkable properties, optimizing CORC® cables remains a challenge, particularly in accurately estimating their AC losses under real-world conditions, which necessitates advanced numerical modeling techniques. Building upon recent advancements in simulating straight CORC® cables, where Bean’s-like current profiles were observed across the actual thickness of wound superconducting tapes, we introduce a tailored computational approach to enhance the processing speed of three-dimensional (3D) finite element models of wound HTS tapes. This tailored approach is specifically designed to address the complexities of bent CORC® cables, which exhibit helicoidal winding and are subjected to varying mechanical strain. We focus on analyzing their electromagnetic performance by transitioning from idealized straight-former designs to more realistic scenarios where cable-formers are bent to accommodate flexible cable routing or coil configurations. Our simulations consider a typical cable design comprising three 4 mm-wide SuperPower tapes (SCS4050) with a twist pitch of 40 mm. We demonstrate the capability to accurately model the full electromagnetic behavior of bent CORC® cables without the reduction of degrees of freedom, providing valuable insights into their performance under bending conditions. Our findings contribute to the ongoing optimization of CORC® cable designs for a wide range of practical applications in high-current and high-magnetic field environments.