3D CFD Compressor Map Computation of a Multi-Stage Axial Compressor With Off-Design Adjusted Rotor Geometries

Abstract

Compressor maps of aero engines show the relation between corrected mass flow, corrected shaft speed, pressure ratio, and efficiency, where different operating conditions of the compressor are represented by different speed lines. These speed lines are an important information for the compressor design process, since they show important operation bounds like surge and choke. Typically, 3D CFD compressor maps are computed with the so called hot geometry given by the aerodynamic design point. But in reality aerofoil shapes change depending on engine speeds and gas loads resulting in twist of the blades and changes of tip clearance. In order to obtain a higher quality compressor map, all these effects must be taken into account. Therefore, a process is utilized which uses coupled CFD and FE analyses to account for load adjusted geometries aside the design point. For transformation of FE results into the CFD model a cold-to-hot blade morphing technique is used. The studies are performed for a 4.5 stage high speed axial compressor, where effects of varying tip clearance and geometry deformation are considered separately from each other. Finally, their combined effects are studied.