Rates of in vitro synthesis of radiolabeled ␥ and  chains made in a cell-free transcription/translation system were similar, but expressed globin chains were unstable. The addition of unlabeled  or ␥ chains at the start of chain synthesis generated radiolabeled  4 or ␥ 2 and ␥ 4 chains, respectively. If unlabeled ␣-globin chains were added at the start of chain synthesis, then approximately equal amounts of radiolabeled ␣ or ␣␥ bands were generated. If unlabeled Hb A or Hb F was added to reactions containing radiolabeled ␣ or ␣␥ prior to electrophoresis, then radiolabeled Hb A or Hb F tetramers, respectively, were generated. If ␣ chains were added after synthesis of radiolabeled ␥ chains made in the presence of unlabeled ␥ chains, then little radiolabeled ␣␥ formed. In contrast, if ␣ chains were added after synthesis of radiolabeled  chains made in the presence of unlabeled  chains, then radiolabeled ␣ 2  2 formed. These findings suggest that  and ␥ chains associate with ␣ chains during or soon after translation. This would prevent the formation of unstable monomers as well as stable ␥ 2 dimers and suggests that ␣ chains may bind to nascent non-␣ chains, acting as folding catalysts to promote functional tetrameric hemoglobin formation in vivo.Assembly in vitro of human Hb 1 subunits (␣ and non-␣ chains) into stable Hb heterotetramers (e.g. ␣ 2  2 or ␣ 2 ␥ 2 ) using purified globin chains has been explored and a 3-step mechanism proposed (1-8). The ␣ chains are in monomer/dimer equilibrium-favoring monomers, whereas non-␣ chains are in monomer/tetramer equilibrium-favoring tetramers (9, 10). It is generally assumed that dissociation of these oligomeric subunits into monomers must occur before these two different chains can combine to form ␣ or ␣␥ dimers, which then associate to form tetrameric Hb (␣ 2  2 or ␣ 2 ␥ 2 ) (11, 12). In addition, the assembly of ␣ or ␣␥ dimer was postulated to be the rate-limiting step for assembly in vivo and has been theorized to be governed by electrostatic attractions between ␣-and non-␣ partner subunits (8, 12). Furthermore, from in vitro studies it is known that Hb F formation using purified ␥-and ␣-globin chains is very slow compared with Hb A using purified -and ␣-globin chains (11). In fact, our previous studies showed approximately a 10 5 -fold slower rate of assembly in vitro for Hb F compared with Hb A (11). The slow rate of Hb F formation in vitro is caused by stable ␥ 2 dimer formation and is unlikely to occur in erythroid precursors (11). We also found that even at low concentrations (Ͻ5 M), ␥ chain dimers do not dissociate readily into monomers, resulting in decreased assembly with ␣ chains. Furthermore, our results showed that the assembly of [Ile 116 3 His]␥ chains with ␣ chains was similar to that of  chains, whereas the assembly of [Thr 112 3 Cys]␥ with ␣ chains was similar to wild type ␥ chains (11). These findings indicate that amino acid differences between [Ile 116 ]␥ and [His 116 ] at ␣ 1 ␥ 1 and ␣ 1  1 interaction sites, respectively, a...