Abstract:Objective.
The clinical use of microsignals recorded over broad cortical regions
is largely limited by the chronic reliability of the implanted
interfaces.
Approach.
We evaluated the chronic reliability of novel 61-channel
micro-electrocorticographic (μECoG) arrays in rats chronically
implanted for over one year and using accelerated aging. Devices were
encapsulated with polyimide (PI) or liquid crystal polymer (LCP), and
fabricated using commercial manufacturing processes. In
vitro failure modes and predict… Show more
“…The results for the PI/ALD-3/PI film reveal that the impedance and the phase angle remain stable during exposure to PBS, indicating that the barrier was not affected by the soaking environment. (Table 1) [12,44,45]. To the best of our knowledge, the soaking results reported in this paper represent an excellent long-term encapsulation and PI/ALD-3/PI has great potential for the development of long-term implantable medical electronic devices.…”
Section: Eismentioning
confidence: 67%
“…Minnikanti et al, Woods et al, and Forssell et al have put effort into evaluating the lifetime of barriers Al2O3/parylene C, LCP, and parylene C/TiO2/Al2O/TiO2 at an acceleration temperature (60 °C) in PBS, respectively. These barriers performed well up to a few hundred days under similar acceleration conditions (Table 1) [12,44,45]. To the best of our knowledge, the soaking results reported In a previous paper, we showed that a 16 µm PI (HD2611) has a high WVTR of 4.3 g•m −2 •day −1 while ALD-3 coated on the same thickness polyimide resulted in a significant improvement of WVTR to less than 5 × 10 −4 g•m −2 •day −1 [4].…”
Long-term packaging of miniaturized, flexible implantable medical devices is essential for the next generation of medical devices. Polymer materials that are biocompatible and flexible have attracted extensive interest for the packaging of implantable medical devices, however realizing these devices with long-term hermeticity up to several years remains a great challenge. Here, polyimide (PI) based hermetic encapsulation was greatly improved by atomic layer deposition (ALD) of a nanoscale-thin, biocompatible sandwich stack of HfO2/Al2O3/HfO2 (ALD-3) between two polyimide layers. A thin copper film covered with a PI/ALD-3/PI barrier maintained excellent electrochemical performance over 1028 days (2.8 years) during acceleration tests at 60 °C in phosphate buffered saline solution (PBS). This stability is equivalent to approximately 14 years at 37 °C. The coatings were monitored in situ through electrochemical impedance spectroscopy (EIS), were inspected by microscope, and were further analyzed using equivalent circuit modeling. The failure mode of ALD Al2O3, ALD-3, and PI soaking in PBS is discussed. Encapsulation using ultrathin ALD-3 combined with PI for the packaging of implantable medical devices is robust at the acceleration temperature condition for more than 2.8 years, showing that it has great potential as reliable packaging for long-term implantable devices.
“…The results for the PI/ALD-3/PI film reveal that the impedance and the phase angle remain stable during exposure to PBS, indicating that the barrier was not affected by the soaking environment. (Table 1) [12,44,45]. To the best of our knowledge, the soaking results reported in this paper represent an excellent long-term encapsulation and PI/ALD-3/PI has great potential for the development of long-term implantable medical electronic devices.…”
Section: Eismentioning
confidence: 67%
“…Minnikanti et al, Woods et al, and Forssell et al have put effort into evaluating the lifetime of barriers Al2O3/parylene C, LCP, and parylene C/TiO2/Al2O/TiO2 at an acceleration temperature (60 °C) in PBS, respectively. These barriers performed well up to a few hundred days under similar acceleration conditions (Table 1) [12,44,45]. To the best of our knowledge, the soaking results reported In a previous paper, we showed that a 16 µm PI (HD2611) has a high WVTR of 4.3 g•m −2 •day −1 while ALD-3 coated on the same thickness polyimide resulted in a significant improvement of WVTR to less than 5 × 10 −4 g•m −2 •day −1 [4].…”
Long-term packaging of miniaturized, flexible implantable medical devices is essential for the next generation of medical devices. Polymer materials that are biocompatible and flexible have attracted extensive interest for the packaging of implantable medical devices, however realizing these devices with long-term hermeticity up to several years remains a great challenge. Here, polyimide (PI) based hermetic encapsulation was greatly improved by atomic layer deposition (ALD) of a nanoscale-thin, biocompatible sandwich stack of HfO2/Al2O3/HfO2 (ALD-3) between two polyimide layers. A thin copper film covered with a PI/ALD-3/PI barrier maintained excellent electrochemical performance over 1028 days (2.8 years) during acceleration tests at 60 °C in phosphate buffered saline solution (PBS). This stability is equivalent to approximately 14 years at 37 °C. The coatings were monitored in situ through electrochemical impedance spectroscopy (EIS), were inspected by microscope, and were further analyzed using equivalent circuit modeling. The failure mode of ALD Al2O3, ALD-3, and PI soaking in PBS is discussed. Encapsulation using ultrathin ALD-3 combined with PI for the packaging of implantable medical devices is robust at the acceleration temperature condition for more than 2.8 years, showing that it has great potential as reliable packaging for long-term implantable devices.
“…First, we collected longitudinal data pertaining to behavioral performance but obtained a single readout of neuronal activity. In light of recent advances in devices for chronic and reliable neurophysiological recordings (Woods et al, 2018), future studies may collect both functional and behavioral data simultaneously over the whole training period to better understand the relationship between neuronal circuit function and performance. Future studies could also help determine whether these measures are correlated with PV expression.…”
Parvalbumin-positive (PV+) interneurons are major regulators of cortical experience-dependent plasticity. Using an adaptive auditory discrimination task, we found that perceptual learning is associated with a transient downregulation of PV expression in primary auditory cortex (A1), as previously shown in motor and hippocampal cortex. Chronic chemogenetic manipulation of A1 PV+ interneurons during training changed the rate of acquisition of new skills; such that upregulation of PV+ cell activity accelerated perceptual learning, but reducing their activity resulted in slower learning. However, both interventions resulted in impaired perceptual acuity by the end of training, relative to controls. These findings suggest that, whereas reduced PV+ cell function may facilitate training-induced plasticity early in training, a subsequent increase in PV+ cell activity might be needed to prevent further plastic changes and consolidate learning.
“…The long-term reliability of the LCP encapsulation, including LCP-based electrode arrays and LCP packaging of electronics, has been demonstrated in the previous studies. These studies suggested that the lifetime of LCP encapsulation, including all the possible water penetration paths, e.g., LCP-LCP adhesion, LCP-metal adhesion, and LCP surface permeation, is estimated to be at least a few years at body temperature [40][41][42][43][44][45][46]. The only interface that has not been addressed in the previous studies is the 4ch/8ch connectors sealed by dental cement.…”
The application of a neural stimulator to small animals is highly desired for the investigation of electrophysiological studies and development of neuroprosthetic devices. For this purpose, it is essential for the device to be implemented with the capabilities of full implantation and wireless control. Here, we present a fully implantable stimulator with remote controllability, compact size, and minimal power consumption. Our stimulator consists of modular units of (1) a surface-type cortical array for inducing directional change of a rat, (2) a depth-type array for providing rewards, and (3) a package for accommodating the stimulating electronics, a battery and ZigBee telemetry, all of which are assembled after independent fabrication and implantation using customized flat cables and connectors. All three modules were packaged using liquid crystal polymer (LCP) to avoid any chemical reaction after implantation. After bench-top evaluation of device functionality, the stimulator was implanted into rats to train the animals to turn to the left (or right) following a directional cue applied to the barrel cortex. Functionality of the device was also demonstrated in a three-dimensional (3D) maze structure, by guiding the rats to better navigate in the maze. The movement of the rat could be wirelessly controlled by a combination of artificial sensation evoked by the surface electrode array and reward stimulation. We could induce rats to turn left or right in free space and help their navigation through the maze. The polymeric packaging and modular design could encapsulate the devices with strict size limitations, which made it possible to fully implant the device into rats. Power consumption was minimized by a dual-mode power-saving scheme with duty cycling. The present study demonstrated feasibility of the proposed neural stimulator to be applied to neuroprosthesis research.
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