Injection moulding is a proven technology for high-throughput production of nanostructures, but high quality replication of pillar-type structures is a considerable challenge, due to the complexities of cavity filling at the timescales involved. We have developed a platform to systematically study the effects of nanostructures with aspect ratios up to 1.2:1 on the quality of moulding, and also considered options for polymer and tooling material. A master template containing nanostructures with a continuous variation in height is produced by a novel fabrication approach using a plasma polymerized hexane layer, deposited with a gradient in thickness, as a sacrificial etch mask. Injection moulding results show that process parameters (tooling temperature and cooling time), material (polystyrene and polycarbonate) as well as a tool surface coating can control the stretching of nanopillar replica dimensions, allowing a variety of final pattern heights using a single master.-2 -