TX 75083-3836, U.S.A., fax 01-972-952-9435.
AbstractThis paper provides an update on recent developments and highlights some problem areas associated with the latest generation of extreme drilling applications. Deepwater, extended-reach (ER) and ultra-deep (UD) wells dictate large spread rates that can benefit from reduced tripping times. In response to this need, a third generation, ultra-high torque rotary shoulder connection has been developed incorporating a double-start thread that reduces assembly time by 50%. Any discussion of drill stem requirements for world-class UD and ER would be incomplete without consideration of advanced material technologies (carbon fiber based composites, Titanium and Aluminum) and their potential for enabling deeper and longer objectives. The strengths and weaknesses of each material relating to its use for drillpipe for critical applications are presented in this paper. Proper hardband selection, application and maintenance are essential to successfully and safely drill world-class UD, ER and deepwater projects. Essential features of hardband systems for critical applications are highlighted.With water depths increasing to over 10,000 ft, offshore well depths exceeding 34,000 ft, and extended-reach targets pushing out over 35,000 ft, operators are setting larger diameter and heavier casing. These heavier casing strings require landing strings with setting capacities approaching 2-million pounds that have extended the limits of previous tubular manufacturing and handling capabilities. The paper describes the technology advancements required to develop and field implement an ultra-high capacity landing string system. The industry's advancement has led to an increasing trend of drill stem friction heating failures. The paper includes characteristic features of these failures along with case histories and prevention methods. High-speed telemetry (wired) drillpipe has been successfully deployed in critical drilling environments. The paper provides an update on this exciting technology and reviews recent case histories.
Deeper Targets and Faster Drilling with New Connection TechnologyIn today's rig market, deep-water, extended reach and ultradeep wells dictate large spread rates that can benefit significantly from reduced tripping times. These same wells often have mechanical and hydraulic load requirements for which today's high torque connections may not be specifically optimized.In response to this need, the development of a third generation, ultra-high torque rotary shoulder connection is now complete. 1 One of the primary philosophies employed during the development of this new double-shoulder connection was the concept of "one size does not fit all" or "one design does not fit all." Drill pipe sizes were grouped into four different size categories. Design requirements for each group were prioritized and four different connection design configurations were developed to meet the specific and different needs of each drill pipe size.The thread form is a double-start thread that red...