This article presents a novel processing method of a self‐healing acrylic thermoplastic material starting from a healing agent in solution form. The self‐healing system consisted of a solution of the healing agent dicyclopentadiene (DCPD) in dimethylformamide (DMF) and a solution of the catalyst bis(tricyclohexylphosphine) benzylidene ruthenium (IV) dichloride (called Grubbs' catalyst) in dichloromethane (DCM). Hollow glass tubes filled with the self‐healing components were incorporated into autopolymerizing acrylic resins. The one set of tubes was filled with a solution of DCPD (containing the dye Rhodamine B as a marker) and the other set with a solution of Grubbs' catalyst in dichloromethane. FTIR and DSC analyses revealed that a poly(DCPD) film formed at the healed interface. The low energy impact tests of the samples showed a recovery of 83% after 4 days. The benefits of the Grubb's catalyst solution are twofold; besides the repair of the cracks, which is common for such a system, the reaction could decrease the content of residual monomer in the acrylic resin, which could reduce diffusion of residual monomer out of the resins. POLYM. ENG. SCI., 56:251–257, 2016. © 2015 Society of Plastics Engineers