Bio-oil,
also called pyrolysis liquid biofuel, is made from the pyrolysis of
waste biomass and provides a carbon-neutral alternative fuel. This
study focuses on optimizing swirl burners for use with bio-oil. Spray
combustion of bio-oil/ethanol blends was previously studied using
a 10 kW swirl burner. The previous burner had a small combustion chamber
with no refractory lining. It was not feasible to stabilize flames
of bio-oil without blending with ethanol, and the pollutant emissions
were relatively high. In this study, the burner is upgraded by implementing
a refractory-lined combustion chamber and increasing the size of the
chamber to investigate the relationship between the burner design
and combustion performance of bio-oil. The main reasons for upgrading
the burner are to eliminate ethanol addition to bio-oil, stabilize
the pure bio-oil flame, achieve lower pollutant emissions, and make
the burner more comparable to industrial bio-oil burners. In addition
to flame stability, fuel boiling inside the nozzle and nozzle coking
are two other challenges that require some optimization and adjustments
in the setup. After modification of the new burner configuration and
adjustment of the operating parameters, the pure bio-oil flame is
stabilized with minimal nozzle coking and gaseous exhaust emissions.
The new burner has a significantly lower amount of heat loss and,
hence, a higher gas temperature within the combustion chamber compared
to the previous burner. The effects of operating conditions on the
gaseous pollutants are also investigated. CO and unburned hydrocarbon
emissions are extremely sensitive to the operating parameters, such
as the equivalence ratio, swirl number, and atomizing air flow rate.
Moreover, the pilot flame energy and primary air preheat temperature
play important roles in ignition quality of bio-oil, flame stability,
and nozzle coking. The dominant mechanism for NO
x
emissions is the conversion of fuel-bound nitrogen. The new
burner also has decreased particulate matter emissions compared to
the previous burner by achieving higher temperatures, which favors
burnout of char particles within the flame.