Mechanical and Wear Properties of 42CrMo Steel by Plasma Nitriding assisted Hollow Cathode Ion Source

Abstract

Plasma nitriding is a plasma-activated thermochemical method widely used to increase the fatigue strength, hardness and wear resistance of low-alloy steels. In this work, a new structure consisting of a hollow cathode metal plate can produce a hollow cathode discharge and heat the workpiece by radiation. This principle is used to perform hollow cathode source plasma nitriding (HCSPN). Herein, 42CrMo steels were treated by conventional plasma nitriding (CPN) and HCSPN treatments. The 42CrMo steels were nitrided at 525 °C for 6 h in NH 3 atmosphere. The mechanical and dry wear properties were measured by nano-indentation, Vickers micro-indentation and ball-on-disk tribometer, respectively. The H 3 /E ⁎2 ratio was 0.0274 GPa (H=11.51 GPa and E ⁎ =235.84 GPa) for the CPN sample and 0.0276 GPa (H=10.87 GPa and E ⁎ =215.54 GPa) for the HCSPN sample. Compared with the untreated 42CrMn steel, all the nitrided samples possess increased fracture toughness. Because the workpiece was not used as a discharge cathode, this HCSPN treatment overcame the disadvantages of the conventional CPN treatment. Additionally, results showed that the surface of the HCSPN sample was smoother than that of the CPN sample, and its tribological performance was better.

The influence of plasma nitriding process conditions on the microstructure of coatings obtained on the substrate of selected tool steels

“…Appropriate selection of the process parameters makes it possible to obtain surface layers with a variety of structures, which is much more difficult in the case of conventional nitriding methods (Çelik et al, 2000;Karaoğlu, 2003;Rakowski et al, 2006). An analysis of the literature (Albarran et al, 1992;Berkowski, 2005;Blicharski, 2012;Borgolli et al, 2002;Głowacki et al, 2005aGłowacki et al, , 2005bHöck et al, 1996;Karamiş et al, 2019;Kovacı et al, 2016b;Krbaťa et al, 2019;Kusmič et al, 2021;Ozbaysal et al, 1986;Podgornik & Vižintin, 1999, 2001Skonieski et al, 2013;Zhao et al, 2021) allows us to conclude that it is preferable to produce nitrided layers consisting of a compound zone and a diffusion zone. However, for some applications, a more favourable set of properties is offered by the diffusion layer alone -good resistance to abrasive wear, thermal fatigue and impact strength.…”