Design and Experiment of a Clamp-Holding Precision Maize-Seed-Metering Device

The process of hole seeding on the mulch during full-film double-row furrow corn planting faces issues such as poor seed discharge and seed blockage. To address these challenges, a pendulum-lever-type hole-forming mechanism is designed, along with an adjustment device. By analyzing the working principles of the pendulum-lever-type hole seeder and the adjustment device, the structural parameters of the device are determined. Through theoretical analysis and simulation experiments, three-dimensional models of seeds and hole seeders are constructed. Based on MBD-DEM cosimulation, the trajectory of seed movement and the seeding process of the hole seeder are analyzed to elucidate the effects of the hole-former opening and the number of pendulum bearings on seeding quality. To improve the operational performance of the hole seeder, experiments are conducted using the hole seeder’s rotating disc speed, lever angle of the hole-former, and the number of pendulum bearings as experimental factors, with the qualification index, miss-seeding index, and reseeding index as experimental indicators. A three-factor, three-level Box–Behnken central composite experiment is performed to obtain mathematical models of the relationships between the experimental factors and indicators. Using Design-Expert 12 software, the regression models are optimized for multiple objectives to obtain the optimal parameter combination: a seeder disc speed of 49 r/min (corresponding to a forward speed of 5.76 km/h), a lever angle of 131°, and four pendulum bearings. Under this optimal parameter combination, the qualification index is 91.70%, the miss-seeding index is 4.57%, and the reseeding index is 3.73%. Experimental validation of the seeding performance of the hole seeder under the optimal parameter combination is conducted. Bench tests show that the qualification index, miss-seeding index, and reseeding index are 90.53%, 5.60%, and 3.87%, respectively. Field tests demonstrate a qualification index of 89.13%, a miss-seeding index of 5.46%, and a reseeding index of 6.41%. The actual results are consistent with the optimized values, providing valuable insights for the design and performance optimization of hole seeders.

Section: Discussionmentioning

confidence: 99%

Simulation and Optimization of a Pendulum-Lever-Type Hole-Seeding Device

Zhou,

Dai,

Shi

et al. 2024

“…Five levels of factor tests were set up with a gradient of 5 r/min. Each group of tests were repeated 3 times, and the test results were averaged [25][26][27].…”

Section: Simulation Modelmentioning

confidence: 99%

Method Research and Structural Design of Segmented Shrimp Clamping

Xiong¹,

Luo²,

Li³

et al. 2022

Clamping is the key factor that restricts the full-process mechanization of directional shrimp peeling. To solve the problem of difficult clamping caused by the uncertainty of shrimp position after orientation, a segmented shrimp clamping method was proposed by analyzing the relationship between shrimp conveying and clamping conditions. The contact force relationship on the shrimp meat was deduced based on mechanical analysis of the clamping process, and it was concluded that the number of segmented clamping units should be increased during the clamping process to reduce the pressure of the clamping units on the shrimp meat. A segmented shrimp clamping mechanism was designed for adaptive shrimp clamping, conveying and discharging. The profile curve model of the clamping surface was built by analyzing the shrimp section profile characteristics. According to ADAMS kinematics simulation analysis, no shrimp fell off or was damaged during the clamping process, which verified the design rationality of the segmented shrimp clamping mechanism. According to the single-factor test on a newly built shrimp clamping test bench, the optimal rotation speed range of the segmented clamping mechanism was found to be 10–20 r/min, the clamping success rate was over 92%, and the shrimp integrity rate was no less than 99%. The comparison test and performance test results showed that the segmented clamping mechanism had stronger adaptability and better clamping effect under the condition of variable interval feeding. Therefore, the segmented clamping mechanism is capable of practical application and can create stable clamping conditions for shrimp peeling.

“…In recent years, scholars at home and abroad have conducted a great deal of research on the methods and theories of adjusting the seed suction posture and improving seed mobility. In terms of postural adjustments, Zhang et al [21] designed a hole-slot combination-type hole and clarified the variation rule of rice seed positioning with time, and Chen et al [22] designed an air-aspirated seed discharger with an inclined convex seed extraction structure. The results showed that the single-grain adsorption rate of the convex disk was better than that of the grooved disk and the flat disk.…”

Section: Introductionmentioning

confidence: 99%

Research on a Vibrationally Tuned Directional Seed Supply Method Based on ADAMS-EDEM Coupling and the Optimization of System Parameters

Sun,

Hu,

et al. 2024

We have combined the theory of bulk dynamics and the agronomic requirements of precision sowing with the aim of resolving the technical problems of poor seed mobility and the difficulty in controlling suction posture, which leads to an increase in the leakage rate and a reduction in seed qualification index scores. In this study, a vibrationally tuned directional seed supply method and system are proposed. We carried out a force analysis of seeds, constructed kinematic equations for seeds and seed boxes to specify the state of the seed motion, and determined the structural parameters and the range of structural parameters that affect the seed suction posture. In addition, we coupled the ADAMS-EDEM simulation of the motion process of the seed and seed boxes and analyzed the vibrational tuning process of the seeds and the angle of inclination of the bottom surface of the seed box. The speed of the eccentric wheel and the eccentric distance were used as test factors. Three-factor and three-level Box–Behnken central combination testing with a single-grain rate, multiple-grain rate, and cavity rate were used as response indicators. Mathematical models were obtained between the experimental factors and the response indicators. Multi-objective optimization of mathematical regression models was carried out with Design-Expert 10.0.4 software. The optimal parameter combination obtained was a tilt angle of 14.27°, an eccentric wheel speed of 4.48 rad/s, and an eccentricity of 1.94 mm. The rate of single grains was 90.75%, the rate of multiple grains was 3.63%, and the rate of cavities was 5.62%. In bench performance tests, using an angle of inclination of 14°, the speed of the eccentric wheel was 4.50 rad/s and the eccentricity was 2 mm. The mean value of the single-grain rate was 89.28%, the mean value of the multiple-grain rate was 3.89%, and the mean value of the cavity rate was 6.83%. The test error was within permissible limits, and reliable results were achieved for parameter optimization. The results met the technical requirements for precision sowing. The results of the study can provide academic references for theoretical research on the methodology of posturing and directional seed supply. They can also provide ideas for the design and development of seed supply systems for precision sowing machinery.