The development of highly sensitive pressure sensors with a low-cost and facile fabrication technique is desirable for electronic skins and wearable sensing devices. Here a low-cost and facile fabrication strategy to obtain multiscale-structured elastomeric electrodes and a highly sensitive and robust flexible pressure sensor is presented. The principles of spontaneous buckle formation of the PDMS surface and the embedding of silver nanowires are used to fabricate the multiscale-structured elastomeric electrode. By laminating the multiscale-structured elastomeric electrode onto the dielectric layer/bottom electrode template, the pressure sensor can be obtained. The pressure sensor is based on the capacitive sensing mechanism and shows high sensitivity (>3.8 kPa(-1)), fast response and relaxation time (<150 ms), high bending stability and high cycle stability. The fabrication process can be easily scaled up to produce pressure sensor arrays and they can detect the spatial distribution of the applied pressure. It is also demonstrated that the fingertip pressure sensing device can sense the pressure distribution of each finger, when grabbing an object.
Designing softness into robots holds great potential for augmenting robotic compliance in dynamic, unstructured environments. However, despite the body's softness, existing models mostly carry inherent hardness in their driving parts, such as pressure-regulating components and rigid circuit boards. This compliance gap can frequently interfere with the robot motion and makes soft robotic design dependent on rigid assembly of each robot component. We present a skin-like electronic system that enables a class of wirelessly activated fully soft robots whose driving part can be softly, compactly, and reversibly assembled. The proposed system consists of two-part electronic skins (e-skins) that are designed to perform wireless communication of the robot control signal, namely, "wireless inter-skin communication," for untethered, reversible assembly of driving capability. The physical design of each e-skin features minimized inherent hardness in terms of thickness (<1 millimeter), weight (~0.8 gram), and fragmented circuit configuration. The developed e-skin pair can be softly integrated into separate soft body frames (robot and human), wirelessly interact with each other, and then activate and control the robot. The e-skin-integrated robotic design is highly compact and shows that the embedded e-skin can equally share the fine soft motions of the robot frame. Our results also highlight the effectiveness of the wireless interskin communication in providing universality for robotic actuation based on reversible assembly.
Softening of thermoelectric generators facilitates conformal contact with arbitrary-shaped heat sources, which offers an opportunity to realize self-powered wearable applications. However, existing wearable thermoelectric devices inevitably exhibit reduced thermoelectric conversion efficiency due to the parasitic heat loss in high-thermal-impedance polymer substrates and poor thermal contact arising from rigid interconnects. Here, we propose compliant thermoelectric generators with intrinsically stretchable interconnects and soft heat conductors that achieve high thermoelectric performance and unprecedented conformability simultaneously. The silver-nanowire-based soft electrodes interconnect bismuth-telluride-based thermoelectric legs, effectively absorbing strain energy, which allows our thermoelectric generators to conform perfectly to curved surfaces. Metal particles magnetically self-assembled in elastomeric substrates form soft heat conductors that significantly enhance the heat transfer to the thermoelectric legs, thereby maximizing energy conversion efficiency on three-dimensional heat sources. Moreover, automated additive manufacturing paves the way for realizing self-powered wearable applications comprising hundreds of thermoelectric legs with high customizability under ambient conditions.
We report high performance and stable inkjet-printed stretchable silver electrodes on wave structured elastomeric substrates. Highly conductive silver electrodes were deposited directly on a ultraviolet ozone treated polydimethylsiloxane (PDMS) substrates having vertical wavy structures. Adhesion between printed silver lines and PDMS surface has been enhanced by intentionally roughened PDMS surface with wire-electro discharge machined aluminum mold. During slow (16.7 μm/s) stretching test, resistance of the printed silver electrode was increased only by three times at 30% tensile strain. Inkjet-printed silver electrodes also showed good mechanical stability during 1000-time fast (1 mm/s) cycling test with 10% tensile strain, showing maximum resistance change of less than three times.
Skin-like health care patches (SHPs) are next-generation health care gadgets that will enable seamless monitoring of biological signals in daily life. Skin-conformable sensors and a stretchable display are critical for the development of standalone SHPs that provide real-time information while alleviating privacy concerns related to wireless data transmission. However, the production of stretchable wearable displays with sufficient pixels to display this information remains challenging. Here, we report a standalone organic SHP that provides real-time heart rate information. The 15-μm-thick SHP comprises a stretchable organic light-emitting diode display and stretchable organic photoplethysmography (PPG) heart rate sensor on all-elastomer substrate and operates stably under 30% strain using a combination of stress relief layers and deformable micro-cracked interconnects that reduce the mechanical stress on the active optoelectronic components. This approach provides a rational strategy for high-resolution stretchable displays, enabling the production of ideal platforms for next-generation wearable health care electronics.
Two-dimensional (2D) transition-metal dichalcogenides (TMDCs) have gained considerable attention as an emerging semiconductor due to their promising atomically thin film characteristics with good field-effect mobility and a tunable band gap energy. However, their electronic applications have been generally realized with conventional inorganic electrodes and dielectrics implemented using conventional photolithography or transferring processes that are not compatible with large-area and flexible device applications. To facilitate the advantages of 2D TMDCs in practical applications, strategies for realizing flexible and transparent 2D electronics using low-temperature, large-area, and low-cost processes should be developed. Motivated by this challenge, we report fully printed transparent chemical vapor deposition (CVD)-synthesized monolayer molybdenum disulfide (MoS) phototransistor arrays on flexible polymer substrates. All the electronic components, including dielectric and electrodes, were directly deposited with mechanically tolerable organic materials by inkjet-printing technology onto transferred monolayer MoS, and their annealing temperature of <180 °C allows the direct fabrication on commercial flexible substrates without additional assisted-structures. By integrating the soft organic components with ultrathin MoS, the fully printed MoS phototransistors exhibit excellent transparency and mechanically stable operation.
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