The accurate prediction of the flotation height is very necessary for the precise control of the air flotation oven process, therefore, avoiding the scratch and improving production quality. In this paper, a hybrid flotation height prediction model is developed. Firstly, a simplified mechanism model is introduced for capturing the main dynamic behavior of the process. Thereafter, for compensation of the modeling errors existing between actual system and mechanism model, an error compensation model which is established based on the proposed selective bagging ensemble method is proposed for boosting prediction accuracy. In the framework of the selective bagging ensemble method, negative correlation learning and genetic algorithm are imposed on bagging ensemble method for promoting cooperation property between based learners. As a result, a subset of base learners can be selected from the original bagging ensemble for composing a selective bagging ensemble which can outperform the original one in prediction accuracy with a compact ensemble size. Simulation results indicate that the proposed hybrid model has a better prediction performance in flotation height than other algorithms’ performance.
Partial linear regularization networks (PLRN) combined with sparse representation technique is developed to establish the steel temperature prediction model for LF. Parametric linear part is introduced into the classical regularization networks in order to fit the partial linear structured temperature model, which is obtained by analyzing the mechanism of LF thermal system in detail. Improvement in prediction accuracy is achieved due to the well learning performance of regularization networks and the modification according to the special structure. Furthermore, sparse representation technique is adopted on original PLRN for the sake of reducing computational cost and further improving the generalization performance. Learning scheme of recursive version is designed to train the sparsely represented PLRN, in which support vectors is selected one-by-one and recursive algorithm is adopted for computational efficiency. The proposed method is examined by practical data. The experiment results demonstrate that the proposed method can both improve the prediction accuracy and lead to sparse solution, so that it reduce the storage need and the prediction time for practical application.
Air cushion furnace is indispensable equipment for the production of high quality strip, and it is significant to national economy. e flotation height is a key factor to the quality and efficiency of the product. However, the current prediction models can merely predict the flotation height of strip in air cushion furnace at single working state. e precision of prediction model is inaccurate at the circumstance of low flotation height. To solve the above problem, firstly, this paper proposes a framework which can predict the flotation height of strip under both stable and vibration states. e framework is composed of the hard division model and prediction model. Secondly, a hard division method is proposed based on clustering which combines stacked denoising autoencoder and floating process knowledge. irdly, a parallel hybrid flotation height prediction model is proposed, which can provide desirable prediction results at the circumstance of low flotation height. Finally, the LSSVR model is used to predict the maximum and minimum flotation height of strip at vibration state. e experimental results show that the framework can accurately divide the stable and vibration states of the strip and can accurately predict the flotation height of the strip under the stable and vibration states. e research contents of this paper lay an important theoretical foundation for the precise process control in air cushion furnace.
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