Paper production is one of the most energy intensive industrial processes. The use of waste heat is very important for energy efficiency improvement in paper industry. This paper deals with methods for calculation of potentials of waste heat generated in paper/board production process. For that purpose, the material and heat balance of the cardboard machine at Umka Cardboard Mill has been determined. Field measurements were conducted in order to define the unknown values of process parameters used for calculation in the balance equations and modelling. The focus was given to the cardboard drying section, which consumes most of the energy supplied to the machine. Additional aim of the work presented in the paper was to evaluate the specific energy consumption and the thermal efficiency of all individual energy units within the machine’s drying section. The results indicate two main sources of waste heat: waste heat released to the atmosphere with the discharge air from the present waste heat recovery system (14,380 kW); and waste heat released into the hall from the machine and extracted by the hall ventilation system (4,430 kW). Waste heat from both sources is characterized by fairly low temperatures 58-75ºС and fairly high moisture content (30-40 g/kg). The waste heat can be partly utilized for preheating the fresh air in cardboard drying process, saving up to 13% of steam consumption. The specific heat consumption and specific steam consumption (consumption per tonne of produced cardboard) of the machine was 1,490 kWh/t and 1.4 t/t, respectively. The thermal efficiency of drying section and coating drying section was 55.6% and 33.6%, respectively. All these figures imply necessity for further waste heat utilization with the aim of improving the efficiency of energy use
Swirl burners are the most common type of device in wide range of applications, including gas turbine combustors. Due to their characteristics, swirl flows are extensively used in combustion systems because they enable high energy conversion in small volume with good stabilization behavior over the wide operating range. The flow and mixing process generated by the swirl afford excellent flame stability and reduced NOx emissions. Experimental investigation of NOx emission of a purposely designed micro turbine gas burner with pilot burner is presented. Both burners are equipped with swirlers. Mixtures of air and fuel are introduced separately: through the inner swirler - primary mixture for pilot burner, and through the outer swirler - secondary mixture for main burner. The effects of swirl number variations for the both burners were investigated, including parametric variations of the thermal power and air coefficient. It was found that the outer swirler affects the emission of NOx only for the air coefficient less than 1.4. The increase of swirl number resulted in decrease of NOx emission. The inner swirler and thermal power were found to have negligible effect on emission
Fuels derived from biomass are an alternative solution for the fossil fuel shortage. Usually this kind of fuels is called low calorific value fuels, due to the large proportion of inert components in their composition. The most common is carbon dioxide, and its proportion in biogas can be different, from 10 up to 40%, or even more. The presence of inert component in the composition of biogas causes the problems that are related with flame blow off limits. One of the possibilities for efficient combustion of biogas is the combustion in swirling flow including a pilot burner, aimed to expand the borders of stable combustion. This paper presents an analysis of the influence of the carbon dioxide content to the nitrogen oxides emissions. Laboratory biogas was used with different content of CO2 (10, 20, 30 and 40%). Investigation was carried out for different nominal powers, coefficients of excess air and carbon dioxide content. With increasing content of carbon dioxide, emission of nitrogen oxides was reduced, and this trend was the same throughout the whole range of excess air, carried out through measurements. Still, the influence of carbon dioxide content is significantly less than the influence of excess air. The coefficient of excess air greatly affects the production of radicals which are essential for the formation of nitrogen oxides, O, OH and CH. Also, the results show that the nominal power has no impact on the emission of nitrogen oxides
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