Carbon black (N‐330), organically modified nanoclay (NC) based ternary, particulate nanocomposites comprising of epoxidized natural rubber matrix having 25 mol% of epoxy group (ENR‐25) were prepared in an open two‐roll mill. Investigations of cure characteristics, dynamic mechanical, tensile, thermal, and morphological characteristics were conducted using Rheometric analysis, Dynamic Mechanical Analysis (DMA), mechanical property evaluation, Thermo‐gravimetric analysis (TGA), High Resolution Transmission Electron Microscopy (HR‐TEM), respectively, to derive the interrelation among the developed nanostructures inside the composite, crosslinking density, performance properties obtained there from. A satisfactory level of correlation was obtained among various results, which indicated the formation of “nanounit” comprising of N‐330 and NC inside ENR‐25 matrix. To optimize the nanostructures, ENR based compounds containing various combinations of NC and N‐330 was prepared. Thorough and systematic structure‐property analyses were performed on those composites. Optimum stoichiometric combination of N‐330 and NC inside the ENR‐25 matrix was derived (ratio of N‐330 and nanoclay in wt% = 20:15), which showed synergistic effect of one filler upon another that was ultimately reflected in their dynamic mechanical and tensile properties. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers

Electrical and electromagnetic interference shielding effectiveness (EMI SE) properties of the ethylene methyl acrylate (EMA)/multiwalled carbon nanotube (MWNT) nanocomposites have been studied. High resolution transmission electron microscope (HRTEM) was used to validate the MWNTs dispersion state and network connections of its microstructure. The electrical resistance of the nanocomposites decreases significantly with MWNTs content. DC resistivity and AC conductivity measurement on the nanocomposite samples showed that the insulator to conductor transition took place within 10 wt% MWNTs concentration. It has been found that as MWNT concentration increased network connections improved. The EMI SE of the nanocomposites has also been investigated. The highest SE (∼20 dB) of these nanocomposites is realistic for an industrial application. EMA/MWNT nanocomposites provide sufficient intrinsic EMI shielding capability which may be hopeful for electrical and electronic applications. The morphology correlates well with the electrical and electromagnetic behavior of these nanocomposites. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers

The ethylene methyl acrylate copolymer (EMA) and multiwalled carbon nanotube (MWNT) based composites were prepared by solution mixing as well as by melt processing of the films obtained after solution mixing. Field emission scanning electron microscopy, transmission electron microscopy, and XRD were used to characterize morphologies of various composites. MWNTs were found to be more dispersed in the composites prepared by melt process after solution process. There was no obvious agglomeration of MWNTs at lower % loading (up to 2.5%) in the polymer matrices especially the composites are prepared solution plus melt mixing and consequently better interaction between MWNTs and EMA matrix was anticipated. XRD and differential scanning calorimetry studied showed that the nanotubes affect the crystallization process and subsequently their role as a nucleating agent was established. These are reflected in the mechanical properties of the composites. Dynamic mechanical analysis showed that the storage modulus of the composites drop very sharply beyond 2.5 wt% of MWNT content with increasing % strain and it reflects the Payne effect (a substantial decrease in the storage modulus of a particle-reinforced polymer with an increase in the amplitude of dynamic oscillations). The influence of concentration of filler was also realized by frequency sweep experiment. The incorporation of MWNTs in EMA offered a stabilizing effect since onset of degradation occurs at higher temperatures for composites.

Thermoplastic vulcanizates (TPVs) are a special class of thermoplastic elastomers that are generally produced by the simultaneous mixing and crosslinking of a rubber with a thermoplastic polymer at an elevated temperature. Novel peroxide-cured TPVs based on blends of silicone rubber and the thermoplastic Engage (an ethyleneoctene copolymer) have been developed. These TPVs exhibit very good overall mechanical and electrical properties. With an increasing concentration of dicumyl peroxide, the tensile strength, modulus, and hardness of the TPVs increase, whereas the elongation at break decreases. Significant correlations have been obtained from oscillating disc rheometer torque values with various physical properties, such as the modulus and tension set of the TPVs. The aging characteristics and recyclability of the silicone-based TPVs are also excellent. Scanning electron microscopy photomicrographs of the TPVs have confirmed a dispersed phase morphology.