Knowledge about laminar–turbulent transition on operating multi megawatt wind turbine (WT) blades needs sophisticated equipment like hot films or microphone arrays. Contrarily, thermographic pictures can easily be taken from the ground, and temperature differences indicate different states of the boundary layer. Accuracy, however, is still an open question, so that an aerodynamic glove, known from experimental research on airplanes, was used to classify the boundary-layer state of a 2 megawatt WT blade operating in the northern part of Schleswig-Holstein, Germany. State-of-the-art equipment for measuring static surface pressure was used for monitoring lift distribution. To distinguish the laminar and turbulent parts of the boundary layer (suction side only), 48 microphones were applied together with ground-based thermographic cameras from two teams. Additionally, an optical camera mounted on the hub was used to survey vibrations. During start-up (SU) (from 0 to 9 rpm), extended but irregularly shaped regions of a laminar-boundary layer were observed that had the same extension measured both with microphones and thermography. When an approximately constant rotor rotation (9 rpm corresponding to approximately 6 m/s wind speed) was achieved, flow transition was visible at the expected position of 40% chord length on the rotor blade, which was fouled with dense turbulent wedges, and an almost complete turbulent state on the glove was detected. In all observations, quantitative determination of flow-transition positions from thermography and microphones agreed well within their accuracy of less than 1%.
This paper summarizes the results of a blind test campaign organized in the AVATAR project to predict the high Reynolds number performance of a wind turbine airfoil for wind turbine applications. The DU00-W-210 airfoil was tested in the DNW-HDG pressurized wind tunnel in order to investigate the flow at high Reynolds number range from 3 to 15 million which is the operating condition of the future large 10MW+ offshore wind turbine rotors. The results of the experiment was used in a blind test campaign to test the prediction capability of the CFD tools used in the wind turbine rotor simulations. As a result of the blind test campaign it was found that although the codes are in general capable of predicting increased max lift and decreased minimum drag with Re number, the Re trend predictions in particular the glide ratio (lift over drag) need further improvement. In addition to that, the significant effect of the inflow turbulence on glide ratio especially at high Re numbers is found as the most important parameter where the prediction as well as the selection of the correct inflow turbulence levels is the key for correct airfoil designs for the future generation 10MW+ wind turbine blades.
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