This study reports for the first time a green process to fabricate Lyocell fiber and graphene oxide (GO) based novel cellulose/graphene oxide nanocomposite (CGN) flexible films for ultraviolet (UV) shielding applications. A polyethelene glycol (PEG) mediated solvent system was utilized to make CGN films via solution casting route. To improve the dispersion of GO sheets in a cellulosic matrix, a reactive interface was formed in between cellulose and oxygenic functionalized groups of GO sheets via cross-linking them with epichlorohydrin (ECH). The addition of GO sheets in cellulose matrix leads to the synergistic changes, which were observed in the structure and surface morphology of CGN nanocomposite films. Enhanced dispersion of GO sheets in CGN films was observed in morphological investigations which is attributed to the adequate cellulose–GO interaction by hydrogen bonding and led to significant enhancement in the mechanical and thermal properties. The tensile strength and Young’s modulus of CGN films with 2 wt % GO loading (CGN2) increased to 89 MPa and 4.3 GPa from 55.6 MPa and 2.1 GPa, respectively, as compared to the neat cellulosic film. Additionally, the CGN films exhibited remarkable UV shielding capability which increased with GO loading in a cellulose matrix. The CGN2 film (2 wt % GO loading) possessed outstanding absorbance in the wavelength range of 280 to 400 nm and showed almost complete shielding (∼99%) of UV rays in both the UV-B and the UV-A regions. Moreover, the ultraviolet protection factor of the CGN2 film demonstrated more than 80-fold increase compared to that of the neat cellulose film. The obtained CGN nanocomposite film has a high potential for applications in the field of UV protection.

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We report the electrical, mechanical and electromagnetic interference (EMI) shielding performance of polypropylene random copolymer (PPR)/multi-wall carbon nanotube (MWCNT) nanocomposites enabled via customized fused filament fabrication process. The electro-conductive PPR/MWCNT filament feedstocks were fabricated via shear-induced melt-blending process that allows 3D printing of nanoengineered composites even at higher MWCNT loading (up to 8 wt%). The uniform dispersion of MWCNTs in PPR matrix confirmed via Raman spectroscopy and scanning electron microscopy facilitates better mechanical, electrical and EMI shielding performance. The results furthermore show enhanced shielding properties and higher attenuation for the nanocomposites printed in 90° direction (~ − 37 dB for 8 wt% MWCNT loading). Effective interfacial adhesion between the beads with lesser extent of voids (confirmed via micro-computed tomography) endorsed low transmission loss in nanocomposites printed in 90° direction compared to samples printed in 0° direction. Surface architected structure (frustum shape) reveals higher specific shielding effectiveness (maximum ~ − 40 dBg−1cm3, + 38%) over the plain structure. The realization of excellent shielding effectiveness (~ 99.9% attenuation) of additive manufacturing-enabled PPR/MWCNT nanocomposites demonstrates their potential for lightweight and strong EMI shields. Graphical Abstract

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