We investigated the magnetic and microstructural properties of Nd–Fe–B sintered magnets doped with DyF3, DyHx, and a mixture of DyF3 and DyHx powders. In the DyHx-doped magnet, diffusion of Dy occurs predominantly via grain boundary diffusion. However, the proportion of Dy being diffused by lattice diffusion is increased in the DyF3-doped magnet due to the different influences of F− and H+ ions. The detailed mechanism of the microstructural changes in terms of the diffusional behavior of Dy induced by the DyF3 and DyHx powder doping is discussed. The formation of a Dy-segregated Nd-rich oxide phase (RE-rich, Dy–Nd–O) was suppressed only in the DyF3-doped magnet, and the (00L) alignment of Nd2Fe14B grains in the sintered magnet increased when it was doped with the DyHx powder. We obtained the optimum microstructural and magnetic properties of the Nd–Fe–B sintered magnet through doping with a mixture of DyF3 and DyHx powders, which compensated for the drawbacks of using each powder alone.

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