Background: Microfluidic channels has been widely applied in biomedicine and microelectronics. However, the manufacturing methods of microfluidic channel devices, such as photolithography, three-dimensional printing and Melt-electrospinning direct writing (MEDW), have the problem of high cost and complex process, which still can't reach a sub-micron scale stably. Method: To improve the resolution of microfluidic channels, we developed a simple and flexible method to fabricate PDMS submicrofluidic channels. It depends on the following steps: (1) Direct Writing PEO nanofiber by Near-field Electrospinning (NFES). (2)Packaging the nanofiber with PDMS. (3) Obtaining the PDMS submicrofluidic channel by inverted mode of PEO nanofiber. Results: According to the result of experiment, nanofiber can be stably prepared under the following conditions, the electrode-to-collector distance of 3.0mm, the voltage of 1.7KV, the collector moving speed of 80mm/s and the mixed solutions of ethanol and deionized water (1:1). Finally, the PDMS submicrofluidic channel was manufactured by NFES and PDMS molding technique, and the diameter of the channel was 0.84±0.08um. Conclusion: The result verified the rationality of that method. In addition, the method can be easily integrated with high resolution channels for various usages, such as microelectronics, micro electro mechanical systems, and biomedical.
Near-field electrospinning direct writing of array-nozzle is an efficient method for preparing large-area aligned fibers. However, electric field between the array-nozzle interferes with the stability and uniformity of near-field electrospinning, and little research has been done in this field. To clarify the electric field interference generated by array-nozzle, the experimental results compared with the simulation are discussed. In this work, electric field interference between the five-nozzle linear arrangement near-field electrospinning process was demonstrated by the initial ejection behavior, the electric field distribution of near-field electrospinning environment and the deposition spacing of fibers. In addition, we developed a simple and flexible method serving as a quantitative evaluation index for evaluating the degree of electric field interference. Then, the mapping effects of electric field interference of nozzle structure on the surface morphology and uniformity of aligned fibers were studied, including the number of nozzle, nozzle spacing and nozzle length with linear and toothed arrangement. According to the result of experiment and characterization, suitable arrayed nozzle parameters for stably direct-write aligned array pattern with near-field electrospinning were available, whose geometric parameters are linear two-nozzle with a nozzle spacing of 2 mm and a nozzle length of 6.35 mm. Finally, on the basis of our previous research, a microfluidic channel was successfully prepared on polydimethylsiloxane by two-nozzle cooperation, which verified the rationality of the geometry.
Precision glass molding is a revolutionary technology for achieving high precision and efficient manufacturing of glass aspheric lenses. The material properties of glass, including elastic modulus and viscosity, are highly dependent on temperature fluctuations. This paper aims to investigate the effect of elastic modulus on the high-temperature viscoelasticity of glass and the accuracy of the finite element simulation of the molding process for glass aspheric lenses. The high-temperature elastic modulus of D-ZK3L glass is experimentally measured and combined with the glass cylinder compression creep curve to calculate the high temperature viscoelasticity of D-ZK3L. Three groups of viscoelastic parameters are obtained. Based on this, the molding process of the molded aspheric lens is simulated by the nonlinear finite element method (FEM). The surface curves of lenses obtained by simulation and theoretical analyses are consistent. The simulation results obtained at different initial elastic modulus values indicate that the elastic modulus has a great influence on the precision of the FEM-based molding process of glass aspheric lenses.
Tungsten carbide is widely used as the material of replication mold to produce small aspheric optics, and the polishing process determines the precision of the mold. However, for micro-aspheric tungsten carbide mold, the existing polishing methods are difficult to realize the from error modification during the polishing because the polishing tool is always larger than small mold. Therefore, a polishing tool which using polyester fiber cloth to wrap small-size rigid ball is used in this paper. In order to predict the tool influence function (TIF) of this polishing tool, a series of theoretical analysis and experimental verification are carried out in this paper. Firstly, by analyzing the structural and viscoelastic characteristics of the fiber cloth, the pressure distribution in the polishing contact area is determined. And the polishing speed distribution is obtained by analyzing the kinematic movement of the polishing tool; Then, combined with Preston equation, the tool influence function is derived; Afterward, through a series of single point polishing experiments, it is verified that the volume error between the theoretical removal model and the experimental removal is less than 10.8%; Finally, the tool influence function is applied to the form error corrective polishing of small size symmetric aspheric tungsten carbide mold. After one form error corrective polishing, the PV value (Peak to Valley) of form error is decreased from 0.405um to 0.068um, which verifies the effectiveness of the polishing method of small size tungsten carbide mold in form error correction.
Tungsten carbide is widely used as the material of replication mold to produce small aspheric optics, and the polishing process determines the precision of the mold. However, for micro-aspheric tungsten carbide mold, the existing polishing methods are difficult to realize the from error modification during the polishing because the polishing tool is always larger than small mold. Therefore, a polishing tool which using polyester fiber cloth to wrap small-size rigid ball is used in this paper. In order to predict the tool influence function (TIF) of this polishing tool, a series of theoretical analysis and experimental verification are carried out in this paper. Firstly, by analyzing the structural and viscoelastic characteristics of the fiber cloth, the pressure distribution in the polishing contact area is determined. And the polishing speed distribution is obtained by analyzing the kinematic movement of the polishing tool; Then, combined with Preston equation, the tool influence function is derived; Afterward, through a series of single point polishing experiments, it is verified that the volume error between the theoretical removal model and the experimental removal is less than 10.8%; Finally, the tool influence function is applied to the form error corrective polishing of small size symmetric aspheric tungsten carbide mold. After one form error corrective polishing, the PV value (Peak to Valley) of form error is decreased from 0.405um to 0.068um, which verifies the effectiveness of the polishing method of small size tungsten carbide mold in form error correction.
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