The controllable incorporation of multiple immiscible elements into a single nanoparticle merits untold scientific and technological potential, yet remains a challenge using conventional synthetic techniques. We present a general route for alloying up to eight dissimilar elements into single-phase solid-solution nanoparticles, referred to as high-entropy-alloy nanoparticles (HEA-NPs), by thermally shocking precursor metal salt mixtures loaded onto carbon supports [temperature ~2000 kelvin (K), 55-millisecond duration, rate of ~10 K per second]. We synthesized a wide range of multicomponent nanoparticles with a desired chemistry (composition), size, and phase (solid solution, phase-separated) by controlling the carbothermal shock (CTS) parameters (substrate, temperature, shock duration, and heating/cooling rate). To prove utility, we synthesized quinary HEA-NPs as ammonia oxidation catalysts with ~100% conversion and >99% nitrogen oxide selectivity over prolonged operations.

Nanoparticles hosted in conductive matrices are ubiquitous in electrochemical energy storage, catalysis and energetic devices. However, agglomeration and surface oxidation remain as two major challenges towards their ultimate utility, especially for highly reactive materials. Here we report uniformly distributed nanoparticles with diameters around 10 nm can be self-assembled within a reduced graphene oxide matrix in 10 ms. Microsized particles in reduced graphene oxide are Joule heated to high temperature (∼1,700 K) and rapidly quenched to preserve the resultant nano-architecture. A possible formation mechanism is that microsized particles melt under high temperature, are separated by defects in reduced graphene oxide and self-assemble into nanoparticles on cooling. The ultra-fast manufacturing approach can be applied to a wide range of materials, including aluminium, silicon, tin and so on. One unique application of this technique is the stabilization of aluminium nanoparticles in reduced graphene oxide film, which we demonstrate to have excellent performance as a switchable energetic material.

Developing low‐cost, highly efficient, and robust earth‐abundant electrocatalysts for hydrogen evolution reaction (HER) is critical for the scalable production of clean and sustainable hydrogen fuel through electrochemical water splitting. This study presents a facile approach for the synthesis of nanostructured pyrite‐phase transition metal dichalcogenides as highly active, earth‐abundant catalysts in electrochemical hydrogen production. Iron disulfide (FeS2) nanoparticles are in situ loaded and stabilized on reduced graphene oxide (RGO) through a current‐induced high‐temperature rapid thermal shock (≈12 ms) of crushed iron pyrite powder. FeS2 nanoparticles embedded in between RGO exhibit remarkably improved electrocatalytic performance for HER, achieving 10 mA cm−2 current at an overpotential as low as 139 mV versus a reversible hydrogen electrode with outstanding long‐term stability under acidic conditions. The presented strategy for the design and synthesis of highly active earth‐abundant nanomaterial catalysts paves the way for low‐cost and large‐scale electrochemical energy applications.

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We demonstrate an ultrahigh-temperature thermal shock method for nanoparticle synthesis using microwave irradiation. With proper defect engineering, microwave absorption of 70% was achieved, leading to the instant temperature increase to 1,600 K in 100 ms, followed by rapid quenching to room temperature. During such extreme temperature change, the precursors are decomposed and reconstructed into nanoparticles with small size and uniform distribution. This facile, rapid, and universal synthesis technique has potential in large-scale production and suggests a new direction for nanosynthesis.