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The Mechanical properties and fracture behavior of nanocomposites and carbon fiber composites (CFRPs) containing organoclay in the epoxy matrix have been investigated. Morphological studies using TEM and XRD revealed that the clay particles within the epoxy resin were intercalated or orderly exfoliated. The organoclay brought about a significant improvement in flexural modulus, especially in the first few wt% of loading, and the improvement of flexural modulus was at the expense of a reduction in flexural strength. The quasi-static fracture toughness increased, whereas the impact fracture toughness dropped sharply with increasing the clay content.Flexural properties of CFRPs containing organoclay modified epoxy matrix generally followed the trend similar to the epoxy nanocomposite although the variation was much smaller for the CFRPs. Both the initiation and propagation values of model I interlaminar fracture toughness of CFRP composites increased with increasing clay concentration. In particular, the propagation fracture toughness almost doubled with 7wt% clay loading. A strong correlation was established between the fracture toughness of organoclay-modified epoxy matrix and the CFRP composite interlaminar fracture toughness.

The environmental degradation mechanisms of epoxy-organoclay nanocomposites due to accelerated UV and moisture exposure are studied. Various characterisation tools, including FTIR, SEM, XRD and XRF analyses, were used to evaluate the effects of clay content on the progressive changes in chemical element, topography and colour of the nanocomposite. It is found that microcracks started to appear on both the neat epoxy and nanocomposite surface after about 300 h of UV exposure. The nanocomposite exhibited thicker and shallower cracks with a less degree of discoloration than the neat epoxy due to the diffusion barrier characteristics of organoclay with high aspect ratio. The presence of transition metal ions along with low-molecular-weight organic modifiers in organoclay, however, accelerated the degradation of polymer, counterbalancing the above ameliorating barrier properties of clay. FTIR analysis indicated that photo-degradation generated carbonyl groups by chain scission and the rate was slightly higher for the nanocomposites than for the neat epoxy. While moisture further accelerated the photo-degradation process through the enhanced mobility of free radicals and ions, the organoclay could limit the deteriorating effect of moisture, resulting in much better overall resistance to photo-degradation in the presence of moisture for the nanocomposite than the neat epoxy.