Cement production is currently the largest single industrial emitter of CO2, accounting for ∼8% (2.8 Gtons/y) of global CO2emissions. Deep decarbonization of cement manufacturing will require remediation of both the CO2emissions due to the decomposition of CaCO3to CaO and that due to combustion of fossil fuels (primarily coal) in calcining (∼900 °C) and sintering (∼1,450 °C). Here, we demonstrate an electrochemical process that uses neutral water electrolysis to produce a pH gradient in which CaCO3is decarbonated at low pH and Ca(OH)2is precipitated at high pH, concurrently producing a high-purity O2/CO2gas mixture (1:2 molar ratio at stoichiometric operation) at the anode and H2at the cathode. We show that the solid Ca(OH)2product readily decomposes and reacts with SiO2to form alite, the majority cementitious phase in Portland cement. Electrochemical calcination produces concentrated gas streams from which CO2may be readily separated and sequestered, H2and/or O2may be used to generate electric power via fuel cells or combustors, O2may be used as a component of oxyfuel in the cement kiln to improve efficiency and lower CO2emissions, or the output gases may be used for other value-added processes such as liquid fuel production. Analysis shows that if the hydrogen produced by the reactor were combusted to heat the high-temperature kiln, the electrochemical cement process could be powered solely by renewable electricity.

The need for higher energy density rechargeable batteries has generated interest in alkali metal electrodes paired with solid electrolytes. However, metal penetration and electrolyte fracture at low current densities have emerged as fundamental barriers. Here, we show that for pure metals in the Li-Na-K system, the critical current densities scale inversely to mechanical deformation resistance. Furthermore, we demonstrate two electrode architectures in which the presence of a liquid phase enables high current densities while preserving the shape retention and packaging advantages of solid electrodes. First, biphasic Na-K alloys show K + critical current densities (with K-β″-Al2O3 electrolyte) that exceed 15 mA⋅cm -2 . Second, introducing a wetting interfacial film of Na-K liquid between Li metal and Li6.75La3Zr1.75Ta0.25O12 (LLZTO) solid electrolyte doubles the critical current density and permits cycling at areal capacities exceeding 3.5 mAh⋅cm -2 . These design approaches hold promise for overcoming electro-chemo-mechanical stability issues that have heretofore limited performance of solid-state metal batteries.

The need for higher energy density rechargeable batteries has generated interest in metallic electrodes paired with solid electrolytes. However, impedance growth at the Li metal–solid electrolyte interface due to void formation during cycling at practical current densities and areal capacities, e.g., greater than 0.5 mA cm–2 and 1.5 mAh cm–2 respectively, remains a significant barrier. Here, we show that introducing a wetting interfacial film of Na–K liquid between the Li metal and the Li6.75La3Zr1.75Ta0.25O12 (LLZTO) solid electrolyte permits reversible stripping and plating of up to 150 μm of Li (30 mAh cm–2), approximately 10 times the areal capacity of today’s lithium-ion batteries, at current densities above 0.5 mA cm–2 and stack pressures below 75 kPa, all with minimal changes in cell impedance. We further show that this increase in the accessible areal capacity at high stripping current densities is due to the presence of Na–K liquid at the Li stripping interface; this performance improvement is not enabled in the absence of the Na–K liquid. This design approach holds promise for overcoming interfacial stability issues that have heretofore limited the performance of solid-state metal batteries.

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The need for higher energy-density rechargeable batteries has generated interest in alkali metal electrodes paired with solid electrolytes [1]. However, metal penetration and electrolyte fracture at low current densities [2], as well as impedance growth at the metal-solid electrolyte interface due to void formation during cycling at practical current densities (> 0.5 mA cm-2), have emerged as fundamental barriers [3]. Here we demonstrate two semi-solid electrode architectures in which the presence of a minor liquid phase enables high current densities while it preserves the shape retention and packaging advantages of solid electrodes [4]. First, biphasic Na–K alloys selected for controlled liquid fraction between the state-of-charge limits show K+ critical current densities (with a K-β″-Al2O3 electrolyte) that exceed 15 mA cm‒2. Second, introducing a wetting interfacial film of Na–K liquid between a Li metal electrode and Li6.75La3Zr1.75Ta0.25O12 solid electrolyte doubles the critical current density and permits cycling at areal capacities that exceed 3.5 mAh cm‒2. These design approaches hold promise for overcoming electrochemomechanical stability issues that have heretofore limited the performance of solid-state metal batteries.We acknowledge support from the US Department of Energy, Office of Basic Energy Science, through award no. DE-SC0002633 (J. Vetrano, Program Manager).[1] Albertus, P., Babinec, S., Litzelman, S. & Newman, A. Nat. Energy 3, 16–21 (2018).[2] Porz, L. et al. Adv. Energy Mater. 7, 1701003 (2017).[3] Kasemchainan, J. et al. Nat. Mater. 18, 1105–1111 (2019).[4] Park, R.J-Y. et al. Nat Energy 6, 314–322 (2021). Figure 1