a b s t r a c tThe use of polymers in the context of flexible systems such as flexible sensors leads to an incompatibility issue: on the one hand, the flexibility of the polymer must not be to the detriment of the fabrication process, e.g. excessive thermal expansion leading to process failure and on the other hand, certain applications will require high flexibility and also a specific mechanical stiffness, e.g. artificial skin, smart clothes, flexible screen. In other words, a compromise is necessary between rigidy for processing and controlled flexibility for applications. In this context it is crutial to be able to tune the mechanical properties of such polymers. Polydimethylsiloxane (PDMS) is a very versatile and useful soft polymeric material -Elastic modulus typically ≈1 MPa. This paper investigates the stiffness tunability of PDMS by varying the hardening agent to PDMS base ratio over 19:1 to 2:1, and using two extreme curing processes, i.e. 120 min at 100 • C and 2 days at 165 • C. It was observed that the stiffness of PDMS can be accurately controlled from 800 kPa to 10 MPa with a rupture limit higher than 20%. To our knowledge this is the highest reported elastic modulus in PDMS by combining mixing ratio and curing temperature. The impact of such a stiffness variation on potential functional properties such as the rupture limit, Poisson's ratio and material's wetting contact angle is also analysed. We observe that the wetting contact angle depends on the bulk mechanical properties of the PDMS. The observations will be of use to all technological communities who are engaged in using PDMS-type polymers for their specific applications.

Exploiting pattern formation – such as that observed in nature – in the context of micro/nanotechnology could have great benefits if coupled with the traditional top-down lithographic approach. Here, we demonstrate an original and simple method to produce unique, localized and controllable self-organised patterns on elastomeric films. A thin, brittle silica-like crust is formed on the surface of polydimethylsiloxane (PDMS) using oxygen plasma. This crust is subsequently cracked via the deposition of a thin metal film – having residual tensile stress. The density of the mud-crack patterns depends on the plasma dose and on the metal thickness. The mud-crack patterning can be controlled depending on the thickness and shape of the metallization – ultimately leading to regularly spaced cracks and/or metal mesa structures. Such patterning of the cracks indicates a level of self-organization in the structuring and layout of the features – arrived at simply by imposing metallization boundaries in proximity to each other, separated by a distance of the order of the critical dimension of the pattern size apparent in the large surface mud-crack patterns.

Lost Foam Casting (LFC) process is replacing the conventional gravity Die Casting (DC) process in automotive industry for the purpose of geometry optimization, cost reduction and consumption control. However, due to lower cooling rate, LFC produces in a coarser microstructure that reduces fatigue life. In order to study the influence of the casting microstructure of LFC Al-Si alloy on damage micromechanisms under monotonic tensile loading and Low Cycle Fatigue (LCF) at room temperature, an experimental protocol based on the three dimensional (3D) in-situ analysis has been set up and validated. This paper focuses on the influence of pores on crack initiation in monotonic and cyclic tensile loadings. X-ray Computed Tomography (CT) allowed the microstructure of material being characterized in 3D and damage evolution being followed in-situ also in 3D. Experimental and numerical mechanical fields were obtained by using Digital Volume Correlation (DVC) technique and Finite Element Method (FEM) simulation respectively. Pores were shown to have an important influence on strain localization as large pores generate enough strain localization zones for crack initiation both in monotonic tensile and cyclic loadings.