Despite extensive studies of femtosecond laser-material interactions, even the simplest morphological responses following femtosecond pulse irradiation have not been fully resolved. Past studies have revealed only partial dynamics. Here we develop a zero-background and high-contrast scattered-light-based optical imaging technique through which we capture, for the first time, the complete temporal and spatial evolution of the femtosecond laser-induced morphological surface structural dynamics of metals from start to finish, that is, from the initial transient surface fluctuations, through melting and ablation, to the end of resolidification. We find that transient surface structures first appear at a delay time on the order of 100 ps, which is attributed to ablation driven by pressure relaxation in the surface layer. The formation dynamics of the surface structures at different length scales are individually resolved, and the sequence of their appearance changes with laser fluence is found. Cooling and complete resolidification, observed here for the first time, are shown to occur more slowly than previously predicted by two orders of magnitude. We examine and identify the mechanisms driving each of these dynamic steps. The visualization and control of morphological surface structural dynamics not only are of fundamental importance for understanding femtosecond laser-induced material responses but also pave the way for the design of new material functionalities through surface structuring.
Capillary flow of water in an array of open nanotextured microgrooves fabricated by femtosecond laser processing of silicon is studied as a function of temperature using high-speed video recording. In a temperature range of 23–80 °C, the produced wicking material provides extremely fast liquid flow with a maximum velocity of 37 cm/s in the initial spreading stage prior to visco-inertial regime. The capillary performance of the material enhances with increasing temperature in the inertial, visco-inertial, and partially in Washburn flow regimes. The classic universal Washburn’s regime is observed at all studied temperatures, giving the evidence of its universality at high temperatures as well. The obtained results are of great significance for creating capillary materials for applications in cooling of electronics, energy harvesting, enhancing the critical heat flux of industrial boilers, and Maisotsenko cycle technologies.
A superwicking Ti-6Al-4V alloy material with a hierarchical capillary surface structure was fabricated using femtosecond laser. The basic capillary surface structure is an array of micropillars/microholes. For enhancing its capillary action, the surface of the micropillars/microholes is additionally structured by regular fine microgrooves using a technique of laser-induced periodic surface structures (LIPSS), providing an extremely strong capillary action in a temperature range between 23 °C and 80 °C. Due to strong capillary action, a water drop quickly spreads in the wicking surface structure and forms a thin film over a large surface area, resulting in fast evaporation. The maximum water flow velocity after the acceleration stage is found to be 225–250 mm/s. In contrast to other metallic materials with surface capillarity produced by laser processing, the wicking performance of which quickly degrades with time, the wicking functionality of the material created here is long-lasting. Strong and long-lasting wicking properties make the created material suitable for a large variety of practical applications based on liquid-vapor phase change. Potential significant energy savings in air-conditioning and cooling data centers due to application of the material created here can contribute to mitigation of global warming.
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