International audienceSolid propellants, like all highly filled elastomers, exhibit a complex nonlinear viscoelastic behavior. The aim of this study was to establish the relationships between the structure and properties, which is needed to construct a robust constitutive law for these materials. An extensive design of experiments approach allowed us to quantify the influence of the curing agents and plasticizer molecules on the microstructure of the propellant and its viscoelastic properties. Swelling and gel permeation chromatography measurements described the microstructure of the propellant and prestrained dynamic mechanical analysis (PDMA) characterized the viscoelastic behavior. The curing agents reacted with polymer chain ends participating in the network, in the sol fraction, or in filler–binder links. Consequently, the polymer network was incomplete even in stoichiometric conditions, and a minimum of 10% of the polymer was free in the microstructure. In addition, preswelling the polymer with plasticizer molecules before curing modified the obtained network by decreasing the crosslink density in the binder and increasing it in the vicinity of the filler surface. This study provided new insight into the local deformation mechanisms controlling nonlinearity as measured by PDMA. The nonlinear behavior appeared between 0 and 1.7% prestrain in both the elastic and viscous parts of the behavior. The network reached its maximum extensibility in the elastic part and constrained the sol fraction in this extended mesh for the viscous part. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014, 131, 40392

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This study focuses on the relations between the microstructure and the viscoelastic behavior of an industrial solid propellant belonging to the class of highly filled elastomers. Precisely, the study aims at determining the impact on the viscoelastic behavior of the presence of the sol fraction inside the polymer network. The sol fraction is the part of the binder that a good solvent can extract. The solid propellant is swollen to various extents by solutions of plasticizer and polymer molecules. This swelling leads to a hydrostatic deformation of the polymer network, corresponding to an extension or contraction loading for each specimen. Prestrained dynamic mechanical analysis tests, superimposing a small oscillating strain on a prestrain, characterize the viscoelastic behavior. The degree of swelling of the network and the effective filler fraction drive the viscoelastic response. In addition, the mechanical behavior does not depend on the chemical nature of the introduced sol fraction. Moreover, a nonlinear behavior, i.e., an increase in both storage and loss moduli with increasing prestrain, is initiated at low prestrain. This nonlinearity depends on the contraction or extension of the network and could result from particles aligning with prestrain, which is expected in such highly filled materials.