Maintenance and reliability professionals in the manufacturing industry have the primary goal of improving asset availability. Poor and fewer maintenance strategies can result in lower productivity of machinery. At the same time unplanned downtimes due to frequent maintenance activities can lead to financial loss. This has put organizations’ thought process into a trade-off situation to choose between extending the remaining functional life of the equipment at the risk of taking machine down (run-to-failure) or attempting to improve uptime by carrying out early and periodic replacement of potentially good parts which could have run successfully for a few more cycles. Predictive maintenance (PdM) aims to break these tradeoffs by empowering manufacturers to improve the remaining useful life of their machines and at the same time avoiding unplanned downtime and decreasing planned downtime. Anomaly detection lies at the core of PdM with the primary focus on finding anomalies in the working equipment at early stages and alerting the manufacturing supervisor to carry out maintenance activity. This paper describes the challenges in traditional anomaly detection strategies and propose a novel deep learning technique to predict abnormalities ahead of actual failure of the machinery.
Abstract-The heart is important organ of human body part. Life is completely dependent on efficient working of the heart. What if a heart undergoes a disorder, cardiovascular diseases are the most challenging disease for reducing patient count. According to survey conducted by WHO, about 17 million people die around the globe due to cardiovascular diseases i.e 29.20% among all caused death, mostly in developing countries. Thus there is a need of getting rid of the this complicated task CVD using advanced data mining techniques, in order to discover knowledge of Heart disease prediction. In this paper, we propose an efficient hybrid algorithmic approach for heart disease prediction. This paper serves efficient prediction technique to determine and extract the unknown knowledge of heart disease using hybrid combination of K-means clustering algorithm and artificial neural network. In our proposed model we considered 14 attribute out of 74 attributes of UCI Heart Disease Data Set [19]. This technique uses medical terms such as age, weight, gender, blood pressure and cholesterol rate etc for prediction. To perform grouping of various attributes it uses k-means algorithm and for predicting it uses Back propagation technique in neural networks. The main objective of this paper is to develop a prototype for predicting heart diseases with higher accuracy rate.
In the era of Industry 4.0, the idea of 3D printed products has gained momentum and is also proving to be beneficial in terms of financial and time efforts. These products are physically built layer-by-layer based on the digital Computer Aided Design (CAD) inputs. Nonetheless, 3D printed products are still subjected to defects due to variation in properties and structure, which leads to deterioration in the quality of printed products. Detection of these errors at each layer level of the product is of prime importance. This paper provides the methodology for layer-wise anomaly detection using an ensemble of machine learning algorithms and pre-trained models. The proposed combination is trained offline and implemented online for fault detection. The current work provides an experimental comparative study of different pre-trained models with machine learning algorithms for monitoring and fault detection in Fused Deposition Modelling (FDM). The results showed that the combination of the Alexnet and SVM algorithm has given the maximum accuracy. The proposed fault detection approach has low experimental and computing costs, which can easily be implemented for real-time fault detection.
Remaining Useful Life (RUL) estimation of rotating machinery based on their degradation data is vital for machine supervisors. Deep learning models are effective and popular methods for forecasting when rotating machinery such as bearings may malfunction and ultimately break down. During healthy functioning of the machinery, however, RUL is ill-defined. To address this issue, this study recommends using anomaly monitoring during both RUL estimator training and operation. Essential time-domain data is extracted from the raw bearing vibration data, and deep learning models are used to detect the onset of the anomaly. This further acts as a trigger for data-driven RUL estimation. The study employs an unsupervised clustering approach for anomaly trend analysis and a semi-supervised method for anomaly detection and RUL estimation. The novel combined deep learning-based anomaly-onset aware RUL estimation framework showed enhanced results on the benchmarked PRONOSTIA bearings dataset under non-varying operating conditions. The framework consisting of Autoencoder and Long Short Term Memory variants achieved an accuracy of over 90% in anomaly detection and RUL prediction. In the future, the framework can be deployed under varying operational situations using the transfer learning approach.
An increase in unplanned downtime of machines disrupts and degrades the industrial business, which results in substantial credibility damage and monetary loss. The cutting tool is a critical asset of the milling machine; the failure of the cutting tool causes a loss in industrial productivity due to unplanned downtime. In such cases, a proper predictive maintenance strategy by real-time health monitoring of cutting tools becomes essential. Accurately predicting the useful life of equipment plays a vital role in the predictive maintenance arena of industry 4.0. Many active research efforts have been done to estimate tool life in varied directions. However, the consolidated study of the implemented techniques and future pathways is still missing. So, the purpose of this paper is to provide a systematic and comprehensive literature survey on the data-driven approach of Remaining Useful Life (RUL) estimation of cutting tools during the milling process. The authors have summarized different monitoring techniques, feature extraction methods, decision-making models, and available sensors currently used in the data-driven model. The authors have also presented publicly available datasets related to milling under various operating conditions to compare the accuracy of the prediction model for tool wear estimation. Finally, the article concluded with the challenges, limitations, recent advancements in RUL prognostics techniques using Artificial Intelligence (AI), and future research scope to explore more in this area.
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