The use of hyperbranched polymers (HBPs) as a processing aid for linear low density polyethylene (LLDPE) was investigated. Various generation (or pseudo-generation) HBPs were used which had either 16 carbon atom alkanes or a mixture of 20/22 carbon atom alkanes on the end groups. In addition, the degree of end group substitution was studied. Blends of up to 10% HBP content were mixed via extrusion at 170 °C to produce 1 mm diameter fibers. Processability, surface appearance and the rheological properties of the blends were evaluated. It was found the power requirement for extrusion was significantly decreased as a result of reduced blend viscosity, and also, the mass flow rate for a given extruder speed was greater than virgin LLDPE for all HBP blends. Melt fracture and sharkskin of the blends was successfully eliminated, and minimal preprocessing time was required for the effect to take place. Surface analysis using x-ray photoelectron spectroscopy and transmission electron microscope techniques were performed with both showing that the HBP had a preference to accumulate at the fiber surface. Rheological experiments were similarly affected, therefore, the blend viscosity is really a composite of a HBP rich phase and a neat LLDPE phase. It is hypothesized that the HBP rich phase acted as a lubricating layer at the polymer/die wall interface. The HBP with a greater degree of end group substitution acted better as a processing/rheological property aid. Blends of LLDPE and paraffin wax were also studied. The surface appearance of HBPs/LLDPE blends was superior to those blends mixed with paraffin wax, as was the extruder performance. The results suggest that HBPs, at trace levels (≈500 ppm), may offer a number of advantages when used as a processing aid for LLDPE.
Bio-based rigid diols are key building blocks in the
development
and preparation of high-performance bioplastics with improved thermal
and dimensional stabilities. Here, we report on the straightforward
two-step synthesis of a diol with a spirocyclic acetal structure,
starting from bio-based vanillin and pentaerythritol. According to
a preliminary life cycle assessment (LCA), the greenhouse gas emissions
of this bio-based diol are significantly lower than those of bio-based
1,3-propanediol. Copolymerization of the rigid spiro-diol with 1,6-hexanediol
and dimethyl terephthalate by melt polymerization yielded a series
of copolyesters, which showed improved glass transition temperature
and thermal stability upon the incorporation of the spiroacetal units.
The crystallinity and melting point of copolyesters decreased with
increasing content of the spirocyclic backbone structures. The copolyester
containing 10% of the new diol was semicrystalline, while those with
20 and 30% spiro-diol incorporated were completely amorphous. Moreover,
dynamic mechanical analysis indicated that the copolyesters showed
storage moduli comparable to Akestra, a commercial fossil-based high-performance
polyester.
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