This paper presents a fast and effective approach to Li-ion battery performance modeling, particularly suited for automotive applications (i.e. HEV, PHEV, BEV). A second-order electrical equivalent circuit model made up by one voltage source, one series resistor and two series RC blocks (dual-polarization model), is here selected as the best trade-off solution for the task, addressing both acceptable levels of accuracy and complexity. While a lithium-iron-phosphate cylindrical battery cell is chosen for the purpose of the study, the presented procedure has broader validity and is mostly independent of Li-ion chemistry and/or cell format. The battery model is parametrized through a low timeconsuming current pulse test, performed during both charging and discharging, at different state of charge levels. The temperature and load-current effects on the battery performance are not considered for simplicity and lightness of the presented model. Validation is carried out by comparing measured and simulated results during the dynamic current pulse test, showing a high level of agreement between the two.
This paper describes the design procedure to enhance the damping properties of a multimaterial lightweight suspension arm for a C-segment vehicle. An innovative viscoelastic material has been used to join carbon fiber with steel that has a function of passive constrained layer damper and adhesive simultaneously. Therefore, the hybrid technology applied has been focused on reducing the LCA mass, diminishing the steel thickness, and adding a CFRP tailored cover without compromising the global mechanical performance. Particular attention has been paid to the investigation of the dynamic response in terms of vibration reduction, especially in the range of structure-borne frequencies of 0–600 Hz. Two different viscoelastic materials have been evaluated in such a way to compare their stiffness, damping, and dynamic properties. The experimental test results have been virtually correlated with a commercial FEM code to create the respective material card and predict the real behavior of the LCAs (original and hybrid). The experimental modal analysis has been performed and compared on both the arms highlighting a very good correlation between virtual and experimental results. In particular, the hybrid LCA allows an interesting improvement of damping ratio, about 3,5 times higher for each eigenmode than in the original solution.
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