The issues of efficiency improvement of manufacturing crankshafts in order to ensure their reliability and performance criteria are the priorities in modern production of internal combustion engines. Using the capabilities of modern special grinding machines can improve the quality of machining and obtain the necessary running characteristics of crankshafts. In work the questions connected with development of a method of calculation of rigidity of crankshafts for increase of accuracy of their machining, reliability and performance criteria's are considered. Based on the proposed methodology, numerical calculations have performed and the possibility of determining the deflections and crankshafts rigidity in any section have been justified. The original construction of the following grinding steady rest for CNC grinding machines specified for machining the crankshaft main bearing journal and connecting rod journal is proposed. The construction design of the device allows for compensating the influence of the cutting force on the elastic strain of the part, depending on the change in its rigidity. The practical value of the research includes in develop recommendations for determining the optimal parameters for the round infeed grinding cycle of the crank pins from the point of view of productivity and accuracy.
Issues of technological processes’ intensification and increase of technological equipment efficiency are of priority value in the modern engineering. Application of various methods of hydrodynamic drag on the working fluids in rotary-wheel machines allows increasing of processing efficiency to receive finely-dispersed homogeneous mixtures with necessary characteristics. In this article the issues, connected with the liquid flows' formation in the working zone of rotary-cavitating activator are studied and the main principles of energy impact while the usage of rotor with radial channels, supplied with the elements for receiving cavitating effects, are defined. Based on the offered methodology, experimental research was conducted and calculations of the main indexes, defining efficiency of energy impact on the working medium, were held. The substantiated estimation of efficiency of hydrodynamic machines work according to the dissipative power that allows to choose the proportion of hydrodynamic settings, which provide the highest intensity of cavitating processing of processed liquids, was presented. The practical value of the research is in the studying of ways of increasing of equipment efficiency through the possibility of technological process intensification.
The disadvantage of the geometry of thin-walled parts, in terms of processing, is the low ability to resist static and dynamic loads. It is caused by the elastic deformation of elements with a low stiffness. Modelling approaches for the evaluation of deflections during machining are presented. Mathematical models of deflections, cutting forces and harmonic response are proposed. The processes of material removal and deflection of a thin-walled sample at the critical points are modelled. A frequency analysis was performed, consisting of a modal analysis of natural frequencies and a harmonic response analysis. As a result, a graph of the deflections amplitude from the frequency of driven harmonic oscillations is generated. The analysis of the obtained values was performed. As a result, the resonance frequency and maximum amplitude of oscillations for the operating parameters are determined.
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