Colloidal silicalite-1 zeolite was crystallized from a concentrated clear sol prepared from tetraethylorthosilicate (TEOS) and aqueous tetrapropylammonium hydroxide (TPAOH) solution at 95 degrees C. The silicate speciation was monitored by using dynamic light scattering (DLS), synchrotron small-angle X-ray scattering (SAXS), and quantitative liquid-state (29)Si NMR spectroscopy. The silicon atoms were present in dissolved oligomers, two discrete nanoparticle populations approximately 2 and 6 nm in size, and crystals. On the basis of new insight into the evolution of the different nanoparticle populations and of the silicate connectivity in the nanoparticles, a refined crystallization mechanism was derived. Upon combining the reagents, different types of nanoparticles (ca. 2 nm) are formed. A fraction of these nanoparticles with the least condensed silicate structure does not participate in the crystallization process. After completion of the crystallization, they represent the residual silicon atoms. Nanoparticles with a more condensed silicate network grow until approximately 6 nm and evolve into building blocks for nucleation and growth of the silicalite-1 crystals. The silicate network connectivity of nanoparticles suitable for nucleation and growth increasingly resembles that of the final zeolite. This new insight into the two classes of nanoparticles will be useful to tune the syntheses of silicalite-1 for maximum yield.

Concentrated clear solutions, as used for the preparation of Silicalite-1 zeolite, were synthesized from tetrapropylammonium hydroxide, tetraethylorthosilicate, and water. The solutions were analyzed using three techniques: quantitative 29 Si NMR, synchrotron small-angle X-ray scattering (SAXS), and dynamic light scattering (DLS). 29 Si NMR showed the coexistence of silicate oligomers and particles. For the first time, both fractions were analyzed simultaneously, providing a global, quantitative description of the clear solution microstructure. The SAXS patterns, typical of interacting particles, could be used together with the 29 Si NMR deduced particle volume fraction to estimate a particle size. A careful analysis of DLS data of the dynamics of the suspensions revealed the occurrence of two diffusive processes. The faster process is a collective particle diffusion. The slower process corresponds to the particle selfdiffusion and is present because of the presence of polydispersity in size, shape, and/or surface charge. The self-diffusion coefficient provides a means to estimate the equivalent hydrodynamic radius. The observations hence reveal a complex, polydisperse mixture of particles present at the onset of the Silicalite-1 zeolite formation. Implications on the proposed zeolite formation mechanisms are briefly discussed.

Clear solutions for colloidal Silicalite-1 synthesis were prepared by reacting tetraethylorthosilicate in aqueous tetrapropylammonium hydroxide solution. A dilution series with water resulting in clear solutions with a TEOS ratio TPAOH ratio H2O molar ratio of 25 : 9 : 152 up to 25 : 9 : 15,000 was analysed using liquid 29Si nuclear magnetic resonance (NMR), synchrotron small angle X-ray scattering (SAXS) and dynamic light scattering (DLS). Particle sizes were derived independently from DLS and from the combination of SAXS and NMR. NMR allowed quantitative characterization of silicon distributed over nanoparticles and dissolved oligomeric silicate polyanions. In all samples studied, the majority of silicon (78-90%) was incorporated in the nanoparticle fraction. In concentrated suspensions, silicate oligomers were mostly double-ring species (D3R, D4R, D5R, D6R). Dilution with water caused their depolymerisation. Contrarily, the internal condensation and size of nanoparticles increased with increasing dilution. SAXS revealed a decrease of effective nanoparticle surface charge upon dilution, reducing the effective particle interactions. With DLS, the reduction of nanoparticle interactions could be confirmed monitoring the collective diffusion mode. The observed evolution of nanoparticle characteristics provides insight in the acceleration of the Silicalite-1 crystallization upon dilution, in view of different crystallization models proposed in the literature.

Aggregates of nanosized crystalline units of Silicalite-1 zeolite were detected in a detailed TEM analysis of a clear solution aged for 40 months at room temperature. Inspection of the TEM images reveals the aggregation of these building units into larger crystalline zeolite particles even without heating. The smaller individual units resemble the earlier proposed nanoslab and preferentially stack along a or b crystallographic directions.