In this paper a stochastic resonance (SR)-based method for recovering weak impulsive signals is developed for quantitative diagnosis of faults in rotating machinery. It was shown in theory that weak impulsive signals follow the mechanism of SR, but the SR produces a nonlinear distortion of the shape of the impulsive signal. To eliminate the distortion a moving least squares fitting method is introduced to reconstruct the signal from the output of the SR process. This proposed method is verified by comparing its detection results with that of a morphological filter based on both simulated and experimental signals. The experimental results show that the background noise is suppressed effectively and the key features of impulsive signals are reconstructed with a good degree of accuracy, which leads to an accurate diagnosis of faults in roller bearings in a run-to failure test.
The vibration signals collected by the sensor often have non-stationary and non-linear characteristics owing to the complexity of working environment of rolling bearing, so it is difficult to obtain useful and stable vibration information for diagnosis. Empirical Wavelet Transform (EWT) can effectively decompose non-stationary and nonlinear signals, but it is not suitable for signal analysis of bearing with a complicated spectrum. In this paper, an improved EWT (IEWT) method is proposed by developing a new segmentation approach. Meanwhile, the IEWT is compared with empirical mode decomposition (EMD) and EWT to verify the superiority of IEWT in decomposition accuracy. By combining with the refined composite multiscale dispersion entropy (RCMDE), which is a powerful nonlinear tool for irregularity measurement of vibration signals, a new diagnosis method based on IEWT, RCMDE, multi-cluster feature selection and support vector machine is proposed. Then the method is applied to analysis of bearing in this paper and the results show that the new method has higher identifying rate and better performance than that of the methods of RCMDE combining with EMD or EWT. Also, the superiority of RCMDE to dispersion entropy and multiscale dispersion entropy is investigated, together with the superiority of MCFS for feature selection. INDEX TERMS Fault diagnosis, improved empirical wavelet transform, refined composite multiscale dispersion entropy, feature extraction, rolling bearing.
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