It has been demonstrated that effective medium approximation and mean field homogenization technique is a useful computational tool to predict the effective thermal and structural properties of alumina‐nickel (Al2O3‐Ni) composites. Nickel particle size and volume fraction, thermal interface resistance and porosity are found significant factors that affect thermal conductivity, elastoplastic behavior, elastic modulus and thermal expansion coefficient of Al2O3‐Ni composite. To complement the computational design, Al2O3‐Ni composite samples with designed range of volume fractions and nickel particle size are developed using spark plasma sintering process and properties are measured for model verification.
Polysulphone (PSU) composites with carbon nanotubes (PSU-CNT) and graphene nanoplatelets (PSU-GNP) were developed through the solution casting process, using various weight load percentages of 1, 3, 5, and 10 wt% of CNT and GNP nanofillers. The microstructural and thermal properties of the PSU-based composites were compared. The microstructural characterisation of both composites (PSU-CNTs and PSU-GNPs) showed a strong matrix–filler interfacial interaction and uniform dispersion of CNTs and GNPs in the PSU matrix. The analysis demonstrated that both the thermal conductivity and effusivity improved with the increase in the weight percentage (wt%) of CNTs and GNPs because of the percolation effect. The polysulphone-based composite containing 10 wt% CNTs showed a remarkably high thermal conductivity value of 1.13 (W/m·K), which is 163% times higher than pure PSU. While the glass transition temperature (Tg) was shifted to a higher temperature, the thermal expansion was reduced in all the PSU-CNT and PSU-GNP composites. Interestingly, the CNTs allowed homogeneous distribution and a reasonably good interfacial network of interaction with the PSU matrix, leading to better microstructural characteristics and thermal properties than those of the PSU-GNP composites. The findings highlight the importance of controlling the nature, distribution, and content of fillers within the polymeric matrix.
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