Analysis of structural variations taking place at the stainless steel (09Cr18Ni10Ti) - bronze (CuBe2Ni) interface obtained by explosive welding was conducted in the current work. The produced weld joint was post heat-treated in the temperature range from 500 to 800 °С. Microstructural characterizations were carried out using optical and scanning electron microscopy. The results of the analysis revealed the presence of 2 zones at the interface: mixing zone of bronze and stainless steel and a diffusion zone. The diffusion processes in the weld joint during heating were studied by the energy-dispersive analysis (EDX). EDX studies revealed that at 800 °С copper contained in bronze completely migrated from the diffusion layer to the mixing zone whereas iron concentration, on the contrary, increased in the diffusion layer. Voids appeared in the mixing zone of stainless steel and bronze due to the difference of diffusion coefficients of basic elements in the composite.
The structure and microhardness of Cu-Ta joints produced by explosive welding were studied. It was found that, during explosive welding, an intermediate layer 20⋯40 μm thick with a finely dispersed heterophase structure, formed between the welded copper and tantalum plates. The structure of the layer was studied by scanning and transmission electron microscopy. Microvolumes with tantalum particles distributed in a copper matrix and microvolumes of copper particles in a tantalum matrix were detected. The tantalum particles in copper have a size of 5⋯500 nm, with a predominance of 5⋯50 nm particles. A mechanism for the formation of the finely dispersed heterophase structure in explosive welding is proposed. The microhardness of interlayers with the heterophase structure reaches 280 HV, which far exceeds the microhardness of copper (~130 HV) and tantalum (~160 HV). Many twins of deformation origin were found in the structure of the copper plate. The effect of heating temperature in the range from 100 to 900°C on the microhardness of copper, tantalum, and the Cu-Ta welded joint was studied. Upon heating to 900°C, the microhardness of the intermediate layer decreases from 280 to 150 HV. The reduction in the strength properties of the weld material is mainly due to structural transformations in copper.
In current research composite copper/tantalum were used as interlayer for explosive welding of titanium and Ni-based alloy sheets. Defects such as cracks coupled with brittle intermetallics compounds were not detected at the interface of dissimilar materials by metallographic analysis. Strength test of obtained composite material reveals growth of yield strength in 2 times in comparison with Ni-based alloy.
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