The widespread application of innovative thermal enhanced façade solutions requires an adequate durability evaluation. The present work intends to assess the durability of a new aerogel cement-based rendering system through the adaptation of different accelerated aging cycles, such as heating–freezing, freeze–thawing, and heat–cold. Several mechanical properties and also capillary and liquid water absorptions were tested for uncoated and coated specimens. A decrease in the mechanical strength, especially after freeze–thaw cycles, was observed. However, the water action promoted the late hydration of the cement paste contributing to the densification of the matrix and, consequently, the increase of the adhesive strength. Additionally, a decrease in the dynamic modulus of elasticity and an increase in the Poisson’s ratio were observed after aging, which indicates a higher capacity of the render to adapt to substrate movements, contributing to a reduction of cracking.
The increase of the thermal resistance of building envelopes is a result from the growing demand of energy efficiency. Several new materials and systems emerged in recent years as an answer to that growing need. Thermal mortars applied in thermal rendering systems are an example of how the research community and the building industry try to tackle that challenge.A gap in the durability assessment of thermal rendering systems can however be observed. The existing standardization for the durability assessment of mortars does not allow a consistent evaluation of thermal mortars, especially in multilayer systems. As such, the main goal of the present work consists in proposing a durability assessment methodology of thermal mortars applied as multilayer systems. Accelerated ageing cycles, directly applicable to thermal mortars, were developed through numerical simulation, taking into account material properties, climatic conditions and consequent degradation mechanisms to which the system is subjected.A theoretical methodology for the determination of heat-cold cycles that can represent specific climatic conditions was developed. The implementation of the developed accelerated ageing cycles and the obtained experimental results contributed to the definition of a new durability assessment methodology. This methodology defines the accelerated ageing cycles that should be performed in each climate zone, representative of the main degradation mechanisms. One of the major advantages is the temperature adaption of the accelerated ageing cycles to the climatic conditions. The new methodology contributes to the evaluation of new solutions, during their development stage, and to their adequacy for specific climatic conditions.
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