As the conversion of methanol to olefins (MTO) over a zeolite catalyst is conducted on acid sites derived from framework aluminum (AlF), it is possible to enhance the catalytic performance by altering the siting of AlF if one knows the catalytic behavior of specified AlF located at certain sites. In this work, two series of H-ZSM-5 zeolites, viz., S-HZ-m and T-HZ-m, were synthesized with silica sol and tetraethyl orthosilicate, respectively, as the silicon source. Both series of H-ZSM-5 zeolites exhibit similar acidity, morphology, and textual properties. However, they are quite different with respect to AlF siting, as determined by UV–vis–DRS of Co(II) ions and 27Al MAS NMR; AlF of S-HZ-m is enriched in the sinusoidal and straight channels, whereas AlF of T-HZ-m is concentrated in the channel intersections. When they are used as the catalyst in MTO, T-HZ-m gives higher selectivity to ethene and aromatics and a larger hydrogen transfer index (HTI) than S-HZ-m, whereas S-HZ-m exhibits higher selectivity to propene and higher olefins. Moreover, the 13C/12C-methanol-switching experiments indicate that the incorporation of 12C into pentamethylbenzene and hexamethylbenzene is faster on T-HZ-m, whereas the scramble of 12C for C3–C5 olefins is speedier on S-HZ-m. All of these illustrate that AlF in the channel intersections of H-ZSM-5 is probably more favorable to the propagation of the aromatic-based cycle, whereas AlF in the sinusoidal and straight channels is more encouraging for the alkene-based cycle. These results help to clarify the catalytic behavior of given framework acid sites of H-ZSM-5 in MTO and then bring forward an effective approach to improving the catalytic performance by regulating the framework aluminum siting.
As the process of methanol to hydrocarbons (MTH) is catalyzed by acid sites, the regulation of framework aluminum siting and acid distribution in a zeolite catalyst to enhance its performance in MTH is an important and challenging task. In this work, the regulation of framework aluminum siting in H-MCM-22 was achieved through boron incorporation; the relation between catalytic performance and acid distribution was investigated. The results illustrate that the distribution of framework aluminum and Bronsted acid sites among three types of pores in H-MCM-22 can be regulated through adjusting the content of boron incorporated during synthesis, due to the competitive occupancy of various framework T sites between boron and aluminum, whereas the textural properties and overall acid types and amounts are less influenced by boron incorporation. Incorporating a proper content of boron can concentrate the Bronsted acid sites in the sinusoidal channels rather than in the surface pockets and supercages. The acid sites located in the surface pockets and supercages are prone to carbonaceous deposition, whereas those acid sites in the sinusoidal channels are crucial for MTH in the steady reaction stage. Moreover, the acid sites in the sinusoidal channels are favorable to the olefin-based cycle that produces preferentially higher olefins. As a result, the incorporation of proper content of boron delivers the H-MCM-22 zeolite much greater stability and higher selectivity to higher olefins such as propene and butene in MTH than previously reported. These results help to clarify the relation between the catalytic performance of H-MCM-22 in MTH and its acid distribution and then bring forward an effective approach to develop better MTH catalysts by regulating the acid distribution.
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