Polyurethanes are the only class of polymers that display thermoplastic, elastomeric, and thermoset behavior depending on their chemical and morphological makeup. In addition to compact polyurethanes, foamed variations in particular are very widespread, and they achieve their targeted properties at very low weights. The simple production of sandwich structures and material composites in a single processing step is a key advantage of polyurethane technology. The requirement of energy and resource efficiency increasingly demands lightweight structures. Polyurethanes can serve this requirement by acting as matrix materials or as flexible adhesives for composites. Polyurethanes are indispensable when it comes to high-quality decorative coatings or maintaining the value of numerous objects. They are extremely adaptable and sustainable problem solvers for today's challenges facing our society, all of which impose special demands on materials.
We present the development and applications of dielectric elastomers. For the last 10 years the significance of this class of polymers has risen as more applications seem possible and first products have been commercialized.
The main aim of the EU H2020 project EcoSwing was to demonstrate a technical readiness level of 6–7 for high-temperature superconducting (HTS) technology operating in a wind generator. To reach this goal, a full-scale synchronous HTS generator was successfully designed, built and field-tested in a 3.6 MW turbine. The generator has a rotor with 40 superconducting coils of 1.4 m long. The required >20 km of coated conductor was produced within the project’s time schedule. All coils were tested prior to assembly, with >90% of them behaving as expected. The technical readiness level of HTS coils was thus increased to level 7. Simultaneously, the maturing of cryogenic cooling technology over the last decade was illustrated by the several Gifford-McMahon cold-heads that were installed on-board the rotor and connected with the stationary compressors through a rotating coupling. The cryogenic system outperformed design expectations, enabling stable coil temperatures far below the design temperature of 30 K after only 14 d of cool-down. After ground-based testing at the IWES facility in Bremerhaven, Germany, the generator was installed on an existing turbine in Thyborøn, Denmark. Here, the generator reached the target power range and produced power for over 650 h of grid operation.
High temperature superconducting (HTS) technologies are expected to be a key enabler for lightweight and costeffective direct-drive (DD) trains for large wind turbines. This paper reports the designing and basic experimental validation of the world's first full-scale DD HTS generator demonstrated on a commercial wind turbine. The HTS generator has its rotor with an HTS field winding working below 30 K, which is achieved by using off-the-shelf Gifford-McMahon cryocoolers. The stator of the generator is essentially conventional, except that the armature winding has four segments to limit fault torques in case of sudden short circuits due to converter failures. Compared to an existing DD permanent magnet generator on the turbine, the air gap shearing stress of the HTS generator is doubled, and the weight is reduced by 24%. The overall design requirements from the turbine integration perspective, as well as the topological considerations, are first described in this paper. The electromagnetic and cryogenic designs are then presented, followed by performance testing of HTS coils. The basic experimental validation shows that the cryogenic design
Electroactive polymers are soft capacitors made of thin elastic and electrically insulating films coated with compliant electrodes offering a large amount of deformation. They can either be used as actuators by applying an electric charge or they can be used as energy converters based on the electrostatic principle. These unique properties enable the industrial development of highly efficient and environmentally sustainable energy converters, which opens up the possibility to further exploit large renewable and inexhaustible energy sources like wind and water that are widely unused otherwise.Compared to other electroactive polymer materials, polyurethanes, whose formulations have been systematically modified and optimized for energy harvesting applications, have certain advantages over silicones and acrylates. The inherently higher dipole content results in a significantly increased permittivity and the dielectric breakdown strength is higher, too, whereby the overall specific energy, a measure for the energy gain, is better by at least factor ten, i.e. more than ten times the energy can be gained out of the same amount of material. In order to reduce conduction losses on the electrode during charging and discharging, a highly conductive bidirectional stretchable electrode has been developed. Other important material parameters like stiffness and bulk resistivity have been optimized to fit the requirements. To realize high power energy harvesting systems, substantial amounts of electroactive polymer material are necessary as well as a smart mechanical and electrical design of the generator. In here we report on different measures to evaluate and improve electroactive polymer materials for energy harvesting by e.g. reducing the defect occurrence and improving the electrode behavior.
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