The ability to control the surface composition and morphology of alloy catalysts is critical for achieving high activity and durability of catalysts for oxygen reduction reaction (ORR) and fuel cells. This report describes an efficient surfactant-free synthesis route for producing a twisty nanowire (TNW) shaped platinum−iron (PtFe) alloy catalyst (denoted as PtFe TNWs) with controllable bimetallic compositions. PtFe TNWs with an optimal initial composition of ∼24% Pt are shown to exhibit the highest mass activity (3.4 A/mg Pt , ∼20 times higher than that of commercial Pt catalyst) and the highest durability (<2% loss of activity after 40 000 cycles and <30% loss after 120 000 cycles) among all PtFe-based nanocatalysts under ORR or fuel cell operating conditions reported so far. Using ex situ and in situ synchrotron X-ray diffraction coupled with atomic pair distribution function (PDF) analysis and 3D modeling, the PtFe TNWs are shown to exhibit mixed face-centered cubic (fcc)−body-centered cubic (bcc) alloy structure and a significant lattice strain. A striking finding is that the activity strongly depends on the composition of the as-synthesized catalysts and this dependence remains unchanged despite the evolution of the composition of the different catalysts and their lattice constants under ORR or fuel cell operating conditions. Notably, dealloying under fuel cell operating condition starts at phase-segregated domain sites leading to a final fcc alloy structure with subtle differences in surface morphology. Due to a subsequent realloying and the morphology of TNWs, the surface lattice strain observed with the as-synthesized catalysts is largely preserved. This strain and the particular facets exhibited by the TNWs are believed to be responsible for the observed activity and durability enhancements. These findings provide new insights into the correlation between the structure, activity, and durability of nanoalloy catalysts and are expected to energize the ongoing effort to develop highly active and durable low-Pt-content nanowire catalysts by controlling their alloy structure and morphology.

Deviations from Vegard's law inherent for nanoalloy catalysts can explain their behavior under operating conditions.

Gaining an insight into the relationship between the bimetallic composition and catalytic activity is essential for the design of nanoalloy catalysts for oxygen reduction reaction. This report describes findings of a study of the composition–activity relationship for PtPd nanoalloy catalysts in oxygen reduction reaction (ORR). Pt n Pd100‑n nanoalloys with different bimetallic compositions are synthesized by wet chemical method. While the size of the Pt50Pd50 nanoparticles is the largest among the nanoparticles with different compositions, the characterization of the nanoalloys using synchrotron high-energy X-ray diffraction (HE-XRD) coupled to atomic pair distribution function (PDF) analysis reveals that the nanoalloy with an atomic Pt:Pd ratio of 50:50 exhibits an intermediate lattice parameter. Electrochemical characterization of the nanoalloys shows a minimum ORR activity at Pt:Pd ratio close to 50:50, whereas a maximum activity is achieved at Pt:Pd ratio close to 10:90. The composition–activity correlation is assessed by theoretical modeling based on DFT calculation of nanoalloy clusters. In addition to showing an electron transfer from PtPd alloy to oxygen upon its adsorption on the nanoalloy, a relatively large energy difference between HOMO for nanoalloy and LUMO for oxygen is revealed for the nanoalloy with an atomic Pt:Pd ratio of 50:50. By analysis of the adsorption of OH species on PtPd (111) surfaces of different compositions, the strongest adsorption energy is observed for Pt96Pd105 (Pt:Pd ≈ 50:50) cluster, which is believed to be likely responsible for the reduced activity. Interestingly, the adsorption energy on Pt24Pd177 (Pt:Pd ≈ 10:90) cluster falls in between Pt96Pd105 and Pd201 clusters, which is believed to be linked to the observation of the highest catalytic activity for the nanoalloy with an atomic Pt:Pd ratio of 10:90. These findings have implications for the design of composition-tunable nanoalloy catalysts for ORR.

The need for active and stable oxidation catalysts is driven by the demands in production of valuable chemicals, remediation of hydrocarbon pollutants and energy sustainability. Traditional approaches focus on oxygen-activating oxides as support which provides the oxygen activation at the catalyst-support peripheral interface. Here we report a new approach to oxidation catalysts for total oxidation of hydrocarbons (e.g., propane) by surface oxygenation of platinum (Pt)-alloyed multicomponent nanoparticles (e.g., platinum-nickel cobalt (Pt–NiCo)). The in-situ/operando time-resolved studies, including high-energy synchrotron X-ray diffraction and diffuse reflectance infrared Fourier transform spectroscopy, demonstrate the formation of oxygenated Pt–NiOCoO surface layer and disordered ternary alloy core. The results reveal largely-irregular oscillatory kinetics associated with the dynamic lattice expansion/shrinking, ordering/disordering, and formation of surface-oxygenated sites and intermediates. The catalytic synergy is responsible for reduction of the oxidation temperature by ~100 °C and the high stability under 800 °C hydrothermal aging in comparison with Pt, and may represent a paradigm shift in the design of self-supported catalysts.